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9

5 INCH CHIPPER/SHREDDER

ENGLISH

OPERATION

Read and follow all safety instructions in this manual. 

Failure to operate the machine in accordance with 

the safety instructions 

MAY RESULT IN PERSONAL 

INJURY!

WARNING

4.3 CHIPPER OPERATION GUIDELINES

The machine chips a variety of materials into a more 

readily decomposed or handled condition. The following 

guidelines will help you get started.

1.  Gradually increase engine speed to rated PTO 

RPM.

2.  ALWAYS

 run engine at rated PTO RPM before 

starting to chip material.

3.  If the chipper rotor slows, 

stop feeding material. 

Allow the rotor to process backed up material. Feed 

material more evenly.

4.  If the chipper jams,

 remove the branch and rotate 

it before reinserting into the chute. Alternately insert 

and retract the limb or insert continuously at a rate 

that will not kill the engine.

5.  Sharpen the chipping blades periodically.

 Check 

the sharpness of the blades every 5-15 hours. Refer to 

the Service and Maintenance section for sharpening 

instructions.

6.  Limbs fed in to the chipper chute must be 5" 

(12.7 cm) in diameter or less.

 Trim side branches 

that cannot be bent enough to feed into the chipper 

chute. Hold small diameter branches together in a 

bundle and feed in simultaneously.

7.  Material fed into the shredder chute must be 3/4" 

(1.9 cm) in diameter or less.

 Common shredding 

materials include grass, leaves, garden refuse, sticks, 

and small branches.

8.  Alternate green or fresh cut material with dry 

material to lubricate the chipping blades for 

longer life and better performance.

 Chipping dead, 

dry material will create heat and dull the chipping 

blades quicker. 

9.  ALWAYS feed brush from the side of the chipper 

chute,

 rather than from the front. Step aside to avoid 

being hit by the brush moving into the chipper.

10. 

ALWAYS  place  limb,  butt  end  first,  into  the 

chipper chute until it contacts the chipper blades.

 

The actual feed rate of the limb into the chipper will 

depend on the type of material fed and sharpness of 

the cutting blades.

11.  NEVER use the belt engagement to clear a 

plugged rotor.

 This may cause belt damage. Refer 

to the instructions for clearing a plugged rotor in the 

Service and Maintenance section.

12. NEVER

 attempt to clear a plugged rotor or discharge 

with the engine running. 

ALWAYS

 shut engine 

OFF and remove the PTO shaft from tractor before 

servicing any part of this machine.

13. NEVER

 attempt to chip pieces of metal, rock, bottles, 

cans or other foreign objects.

 

Never

 lean over the chipper chute to push objects 

into the cutting device. Use a push stick or brush 

paddle.

 

Never

 use shovels or forks to feed brush. They 

can cause extensive damage if they contact the 

blades.  In  addition,  metal  pieces  can  be  ejected 

from  the  chipper  chute  and  cause  serious  injury 

or death.

 

Never

 feed brush into the chute with your feet.

 

Never

 use hands or feet to clear materials that 

build up in the chute.

CAUTION

 

Obtain and wear safety glasses at all times when 

operating the machine. 

 

● Do not wear loose fitting clothing. 

 

The operator should always wear heavy boots, 

gloves, pants and a long-sleeved shirt. 

 

Use common sense and practice safety to protect 

yourself from branches, sharp objects, and other 

harmful objects.

CAUTION

DO NOT INSERT BRANCHES LARGER THAN 3/4" 

(1.9 cm) INTO SHREDDER OR MACHINE DAMAGE 

MAY OCCUR.

WARNING

Содержание BEARCAT SC5540

Страница 1: ...ENGLISH PN 16023 Rev 010113 Companion to 12142 Range D00001 Current SC5540 540 PTO 5 INCH CHIPPER SHREDDER OWNER S MANUAL bearcatproducts com...

Страница 2: ...l have either a serial number or vehicle identification number VIN VINs are located on the left side of the trailer frame near the hitch They are 17 digit numbers of the format 5VJAA001XXWXXXXXX Seria...

Страница 3: ...ormal wear items including but not limited to batteries bearings belts pulleys filters chipper blades shredder flails or knives 3 This warranty does not cover normal maintenance service or adjustments...

Страница 4: ...2 STOPPING THE CHIPPER 8 4 3 CHIPPER OPERATION GUIDELINES 9 5 SERVICE MAINTENANCE 10 5 1 MAINTENANCE SCHEDULE 10 5 2 CHIPPER BLADES MAINTENANCE 11 5 3 REMOVING THE BLADES 11 5 4 SHARPENING THE BLADES...

Страница 5: ...times when operating this machine 5 Avoid wearing loose fitted clothing Never operate this machine while wearing clothing with drawstrings that could wrap around or get caught in the machine 6 Do not...

Страница 6: ...Inspect for damage B Replace or repair any damaged parts and C Check for and tighten any loose parts 13 Check blade bolts for proper torque after every 8 hours of operation Check blades and rotate or...

Страница 7: ...d operating decals on the machine and the associated hazards See the engine owner s manual or contact the engine manufacturer for engine safety instructions and decals Keep hands and feet out of inlet...

Страница 8: ...below correspond to the decals in Section 1 6 Make certain that all safety and operating decals on this machine are kept clean and in good condition Decals that need replacement must be applied to the...

Страница 9: ...INE attach the machine to the tractor with three point hitch system 2 Raise and lower machine on three point hitch to determine the shortest possible working distance between the tractor PTO shaft and...

Страница 10: ...round the three point PTO connector Connect the red wire to a 12 volt power source such as the alternator or the battery Ground the white wire connect to negative post on the battery or another point...

Страница 11: ...2 7 cm to be chipped are fed through the chipper chute to the chipper blades 3 BLADE ACCESS COVER Remove this cover to access the chipper blades 4 DISCHARGE DOOR Shredded and chipped materials exit th...

Страница 12: ...e SHREDDING OPERATION In this operation hardened steel shredder knives grind up material fed into the shredder chute The shredded material then leaves the shredder area by traveling through the discha...

Страница 13: ...g dead dry material will create heat and dull the chipping blades quicker 9 ALWAYS feed brush from the side of the chipper chute rather than from the front Step aside to avoid being hit by the brush m...

Страница 14: ...ernal nuts and bolts Check tightness Chipper anvil Check clearance and re torque to 75 ft lbs 1 Chipper blades Check sharpness and re torque to 25 ft lbs 2 Shredder knives Check condition Entire machi...

Страница 15: ...r to the chipper body 2 Remove the two 5 16 3 4 bolts and nuts securing the discharge screen to the frame Pull the bottom of the discharge screen outward to rotate the screen off the lip 3 Remove the...

Страница 16: ...he sharpened surface extends past the chipping slot opening If it does not extend past the opening the blades should be replaced see Section 5 3 1 Remove the discharge door and discharge screen 2 Remo...

Страница 17: ...e rotor shaft cover on the rotor shaft rear side 5 8 CHANGING THE DISCHARGE SCREEN 5 8 1 REMOVE 1 Remove the discharge door by removing the pivot rod securing the discharge door to the chipper body 2...

Страница 18: ...olts and nuts securing the discharge screen to the frame Pull the bottom of the discharge screen outward to rotate the screen off the lip 3 Clean any trash or debris out from the screen area 4 Place t...

Страница 19: ...marks in the shaft caused by the set screws Clean the shaft as much as possible before reinstalling into the machine 5 12 REMOVING THE ROTOR The rotor weighs in excess of 100 lbs It is extremely impor...

Страница 20: ...e Mixing the two grease types may lead to premature failure WARNING Do not over grease bearings Overfilling can lead to excessive heat and or unseating of the seals Add grease slowly and under light p...

Страница 21: ...arance to recommended distance Shredder requires excessive power or stalls Obstructed discharge Use branch or similar object to clear discharge tube Plugged rotor Clear rotor feed material into shredd...

Страница 22: ...se or broken Replace belt or spring Obstructed discharge Use branch or similar object to clear discharge tube Plugged rotor Clear rotor feed material into shredder more evenly Cannot engage belt Impro...

Страница 23: ...cm 0 64 cm Max shredder capacity 0 75 1 9 cm Shredder knives 36 Rotor speed 2000 RPM Rotor size 19 48 3 cm Rotor weight 112 lbs 50 8 kg Drive type Belt Belt size BX56 3 point hitch Category 1 PTO 540...

Страница 24: ...ecified in this manual When using locking elements increase torque values by 5 BOLT DIAMETER A BOLT TORQUE SAE 2 SAE 5 SAE 8 NM FT LB NM FT LB NM FT LB 1 4 7 5 5 5 11 8 16 12 5 16 15 11 23 17 34 25 3...

Страница 25: ...9 WELDMENT LARGE WET DEBRIS SCREEN 70703 WELDMENT LARGE FINE SCREEN 70972 KIT SHREDDER KNIFE REPLACEMENT 71110 2 SPEED BLOWER PACKAGE USE WITH PN 71125 71125 KIT 8 20 FT VACUUM HOSE WITH ALUMINUM HAND...

Страница 26: ...ECHO Bear Cat bearcatproducts com 237 NW 12th Street West Fargo ND 58078 0849 Phone 701 282 5520 Toll Free 888 625 4520 Fax 701 282 9522 E mail service bearcatproducts com sales bearcatproducts com...

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