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12

5 INCH CHIPPER/SHREDDER

SERVICE & MAINTENANCE

WARNING

BEFORE INSPECTING OR SERVICING ANY PART OF THIS MACHINE, SHUT OFF POWER SOURCE, 

AND MAKE SURE ALL MOVING PARTS HAVE COME TO A COMPLETE STOP.

1. 

Place a blade on the rotor and attach with two 5/16 × 

1" bolts. Torque to 25 ft‑lbs. Repeat for the remaining 

blades.

2.  Reinstall the discharge screen by placing the top lip 

of the screen into the slot under the top slope of the 

chipper body and rotating the screen so that the bolt 

holes align with the holes in the chipper body.

3. 

Secure using two 5/16" × 3/4" bolts and nuts; torque 

to 17 ft-lbs.

4.  Reinstall the discharge door.

5.5 INSTALLING THE BLADES

Figure 5.3, Examples of Damage to Knives

Do not attempt to sharpen shredder knives. Inspect the 

knives often for signs of damage. 
If a knife has any sign of cracking or is broken in any way, 

it should be replaced immediately.

5.6 SHREDDER KNIVES MAINTENANCE

5. 

Remove an equal amount off each blade to maintain 

rotor balance.

6.  Small imperfections such as nicks and burrs on 

the flat side of the blade will not affect the chipping 

performance of the machine.

7.  For blades that have been repeatedly sharpened, 

ensure that the sharpened surface extends past 

the chipping slot opening. If it does not extend past 

the  opening,  the  blades  should  be  replaced  (see 

Section 5.3).

1.  Remove the discharge door and discharge screen.
2.  Remove the rear side access cover.
3.  Work with one knife shaft at a time. Remove the  

#10-24 bolt and nut from the knife shaft and discharge. 

Do not reuse.

4.  Using a hammer and punch, drive the knife shaft 

through the access hole on the rear of the machine.

5.  Remove the spacers and shredder knives. Be careful 

to keep track of the order the spacers were installed 

on the shafts so they can be returned to the original 

locations. If the spacers and knives are not installed 

correctly, the rotor will be out of balance and will not 

have proper shredding action.

6.  Reverse or replace the knives and reassemble onto 

the rotor. Install a new #10-24 bolt and nut through 

the spacer and shaft. Torque to 36 in-lbs.

7.  Repeat for remaining shafts.
8.  Replace the rear access cover, discharge screen and 

discharge door. Torque all 5/16" bolts to 17 ft‑lbs.

5.7 REMOVING THE SHREDDER KNIVES

The serrated edge of the shredder knives should face 

the same direction as the cutting edge of the chipper 

blades. Never reuse the #10-24 nut and bolt. Never 

reuse shafts or spacers if they show signs of wear or 

abuse. Always install new parts when repairing.

WARNING

Figure 5.2, Blade Angle Gauge Plate

Содержание BEARCAT SC5540

Страница 1: ...ENGLISH PN 16023 Rev 010113 Companion to 12142 Range D00001 Current SC5540 540 PTO 5 INCH CHIPPER SHREDDER OWNER S MANUAL bearcatproducts com...

Страница 2: ...l have either a serial number or vehicle identification number VIN VINs are located on the left side of the trailer frame near the hitch They are 17 digit numbers of the format 5VJAA001XXWXXXXXX Seria...

Страница 3: ...ormal wear items including but not limited to batteries bearings belts pulleys filters chipper blades shredder flails or knives 3 This warranty does not cover normal maintenance service or adjustments...

Страница 4: ...2 STOPPING THE CHIPPER 8 4 3 CHIPPER OPERATION GUIDELINES 9 5 SERVICE MAINTENANCE 10 5 1 MAINTENANCE SCHEDULE 10 5 2 CHIPPER BLADES MAINTENANCE 11 5 3 REMOVING THE BLADES 11 5 4 SHARPENING THE BLADES...

Страница 5: ...times when operating this machine 5 Avoid wearing loose fitted clothing Never operate this machine while wearing clothing with drawstrings that could wrap around or get caught in the machine 6 Do not...

Страница 6: ...Inspect for damage B Replace or repair any damaged parts and C Check for and tighten any loose parts 13 Check blade bolts for proper torque after every 8 hours of operation Check blades and rotate or...

Страница 7: ...d operating decals on the machine and the associated hazards See the engine owner s manual or contact the engine manufacturer for engine safety instructions and decals Keep hands and feet out of inlet...

Страница 8: ...below correspond to the decals in Section 1 6 Make certain that all safety and operating decals on this machine are kept clean and in good condition Decals that need replacement must be applied to the...

Страница 9: ...INE attach the machine to the tractor with three point hitch system 2 Raise and lower machine on three point hitch to determine the shortest possible working distance between the tractor PTO shaft and...

Страница 10: ...round the three point PTO connector Connect the red wire to a 12 volt power source such as the alternator or the battery Ground the white wire connect to negative post on the battery or another point...

Страница 11: ...2 7 cm to be chipped are fed through the chipper chute to the chipper blades 3 BLADE ACCESS COVER Remove this cover to access the chipper blades 4 DISCHARGE DOOR Shredded and chipped materials exit th...

Страница 12: ...e SHREDDING OPERATION In this operation hardened steel shredder knives grind up material fed into the shredder chute The shredded material then leaves the shredder area by traveling through the discha...

Страница 13: ...g dead dry material will create heat and dull the chipping blades quicker 9 ALWAYS feed brush from the side of the chipper chute rather than from the front Step aside to avoid being hit by the brush m...

Страница 14: ...ernal nuts and bolts Check tightness Chipper anvil Check clearance and re torque to 75 ft lbs 1 Chipper blades Check sharpness and re torque to 25 ft lbs 2 Shredder knives Check condition Entire machi...

Страница 15: ...r to the chipper body 2 Remove the two 5 16 3 4 bolts and nuts securing the discharge screen to the frame Pull the bottom of the discharge screen outward to rotate the screen off the lip 3 Remove the...

Страница 16: ...he sharpened surface extends past the chipping slot opening If it does not extend past the opening the blades should be replaced see Section 5 3 1 Remove the discharge door and discharge screen 2 Remo...

Страница 17: ...e rotor shaft cover on the rotor shaft rear side 5 8 CHANGING THE DISCHARGE SCREEN 5 8 1 REMOVE 1 Remove the discharge door by removing the pivot rod securing the discharge door to the chipper body 2...

Страница 18: ...olts and nuts securing the discharge screen to the frame Pull the bottom of the discharge screen outward to rotate the screen off the lip 3 Clean any trash or debris out from the screen area 4 Place t...

Страница 19: ...marks in the shaft caused by the set screws Clean the shaft as much as possible before reinstalling into the machine 5 12 REMOVING THE ROTOR The rotor weighs in excess of 100 lbs It is extremely impor...

Страница 20: ...e Mixing the two grease types may lead to premature failure WARNING Do not over grease bearings Overfilling can lead to excessive heat and or unseating of the seals Add grease slowly and under light p...

Страница 21: ...arance to recommended distance Shredder requires excessive power or stalls Obstructed discharge Use branch or similar object to clear discharge tube Plugged rotor Clear rotor feed material into shredd...

Страница 22: ...se or broken Replace belt or spring Obstructed discharge Use branch or similar object to clear discharge tube Plugged rotor Clear rotor feed material into shredder more evenly Cannot engage belt Impro...

Страница 23: ...cm 0 64 cm Max shredder capacity 0 75 1 9 cm Shredder knives 36 Rotor speed 2000 RPM Rotor size 19 48 3 cm Rotor weight 112 lbs 50 8 kg Drive type Belt Belt size BX56 3 point hitch Category 1 PTO 540...

Страница 24: ...ecified in this manual When using locking elements increase torque values by 5 BOLT DIAMETER A BOLT TORQUE SAE 2 SAE 5 SAE 8 NM FT LB NM FT LB NM FT LB 1 4 7 5 5 5 11 8 16 12 5 16 15 11 23 17 34 25 3...

Страница 25: ...9 WELDMENT LARGE WET DEBRIS SCREEN 70703 WELDMENT LARGE FINE SCREEN 70972 KIT SHREDDER KNIFE REPLACEMENT 71110 2 SPEED BLOWER PACKAGE USE WITH PN 71125 71125 KIT 8 20 FT VACUUM HOSE WITH ALUMINUM HAND...

Страница 26: ...ECHO Bear Cat bearcatproducts com 237 NW 12th Street West Fargo ND 58078 0849 Phone 701 282 5520 Toll Free 888 625 4520 Fax 701 282 9522 E mail service bearcatproducts com sales bearcatproducts com...

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