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Instruction Book 

IB182071EN

July 2018

Remote Power Racking System

(RPR-2)

www.eaton.com

m

 WARNING

IMPROPERLY INSTALLING OR MAINTAINING THESE PRODUCTS CAN 

RESULT IN DEATH, SERIOUS PERSONAL INJURY OR PROPERTY DAMAGE.

READ AND UNDERSTAND THESE INSTRUCTIONS BEFORE ATTEMPTING 

ANY UNPACKING, ASSEMBLY, OPERATION OR MAINTENANCE OF THE 

CIRCUIT BREAKERS.

INSTALLATION OR MAINTENANCE SHOULD BE ATTEMPTED ONLY 

BY QUALIFIED PERSONNEL. THIS INSTRUCTION BOOK SHOULD NOT 

BE CONSIDERED ALL INCLUSIVE REGARDING INSTALLATION OR 

MAINTENANCE PROCEDURES. IF FURTHER INFORMATION IS REQUIRED, 

YOU SHOULD CONSULT EATON’S ELECTRICAL SERVICES & SYSTEMS.

THE CIRCUIT BREAKERS DESCRIBED IN THIS BOOK ARE DESIGNED AND 

TESTED TO OPERATE WITHIN THEIR NAMEPLATE RATINGS. OPERATION 

OUTSIDE OF THESE RATINGS MAY CAUSE THE EQUIPMENT TO FAIL, 

RESULTING IN DEATH, BODILY INJURY AND PROPERTY DAMAGE.

ALL SAFETY CODES, SAFETY STANDARDS AND/OR REGULATIONS AS 

THEY MAY BE APPLIED TO THIS TYPE OF EQUIPMENT MUST BE STRICTLY 

ADHERED TO.

THESE VACUUM REPLACEMENT CIRCUIT BREAKERS ARE DESIGNED TO 

BE INSTALLED PURSUANT TO THE AMERICAN NATIONAL STANDARDS 

INSTITUTE (ANSI). SERIOUS INJURY, INCLUDING DEATH, CAN RESULT 

FROM FAILURE TO FOLLOW THE PROCEDURES OUTLINED IN THIS 

MANUAL.

DISCLAIMER OF WARRANTIES AND LIMITATION OF LIABILITY

The information, recommendations, descriptions and safety notations in this document are based on Eaton’s experience and judgment and 

may not cover all contingencies. If further information is required, an Eaton sales office should be consulted. Sale of the product shown in 

this literature is subject to the terms and conditions outlined in appropriate Eaton selling policies or other contractual agreement between 

Eaton and the purchaser.
THERE ARE NO UNDERSTANDINGS, AGREEMENTS, WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WARRANTIES OF FITNESS 

FOR A PARTICULAR PURPOSE OR MERCHANTABILITY, OTHER THAN THOSE SPECIFICALLY SET OUT IN ANY EXISTING CONTRACT 

BETWEEN THE PARTIES. ANY SUCH CONTRACT STATES THE ENTIRE OBLIGATION OF EATON. THE CONTENTS OF THIS DOCUMENT 

SHALL NOT BECOME PART OF OR MODIFY ANY CONTRACT BETWEEN THE PARTIES. 
In no event will Eaton be responsible to the purchaser or user in contract, in tort (including negligence), strict liability or other-wise for any 

special, indirect, incidental or consequential damage or loss whatsoever, including but not limited to damage or loss of use of equipment, 

plant or power system, cost of capital, loss of power, additional expenses in the use of existing power facilities, or claims against the 

purchaser or user by its customers resulting from the use of the information, recommendations and descriptions contained herein. The 

information contained in this manual is subject to change without notice. 

This product was manufactured by Eaton at the Power Breaker 

Center (PBC): 310 Maxwell Avenue, Greenwood, SC 29646.
All possible contingencies which may arise during installation, 

operation or maintenance, and all details and variations of this 

equipment do not purport to be covered by these instructions. If 

further information is desired by purchaser regarding his particular 

installation, operation or maintenance of particular equipment, 

contact a Eaton representative.

Содержание RPR-2

Страница 1: ...July 2018 Instruction Book IB182071EN Remote Power Racking System RPR 2 Supercedes October 2013 Effective RPR 2 Low Profile Shown...

Страница 2: ...ffice should be consulted Sale of the product shown in this literature is subject to the terms and conditions outlined in appropriate Eaton selling policies or other contractual agreement between Eato...

Страница 3: ...POWER MODULE REMOVAL 13 5 3 REMOVING UPS MODULE FROM RPR 2 DEVICE 14 5 4 REPLACEMENT OF THE UPS MODULE BATTERIES 15 SECTION 6 REPLACEMENT PARTS 16 6 1 GENERAL 16 6 2 ORDERING INSTRUCTIONS 16 APPENDIX...

Страница 4: ...ls of Arc Flash can be bulky hot and uncomfortable This may dissuade personnel from wearing proper protection The best way to limit exposure to Arc Flash during the process of racking power circuit br...

Страница 5: ...RPR 2 Plus Dimensions Profile Type Overall Height Stanchion Height Max Racking Height Min Racking Height Width Depth 360o Rotational Clearance A B C D E F G RPR 2 Universal Profile 100 98 81 4 875 28...

Страница 6: ...Safety Code who are familiar with the installation and maintenance of power circuit breakers and equipment should be permitted to insert or remove power circuit breakers Read these instructions carefu...

Страница 7: ...ter from sun rain snow corrosive fumes dust dirt falling objects excessive moisture etc must be provided If the building is not heated containers should be arranged to permit free circulation of air o...

Страница 8: ...ile External View of RPR 2 Profile External View of RPR 2 Univeral Profile Shown 1 Stanchion 5 UPS Power Cable 9 Counterweight Cable 2 Status Light Tower 6 Jog Button 10 Power Module Cable 3 Control P...

Страница 9: ...t Front External View 1 Transport Latch 4 Insertion Shaft Lock 7 Nameplate 2 Computer Access Port 5 Power Switch 8 Foot Brake 3 Power Cable 6 Pendant Connection Port Rear External View 1 Control Penda...

Страница 10: ...re 3 6 7 The choice of the perf a torque will be dependent on the breaker that is being racked The PT 50 will be used on all medium voltage circuit breakers and the PT 30 will be used on all the low v...

Страница 11: ...Flash calculations 13 When area is clear depress and hold the Insert button white with black arrow on the pendant Figure 4 3 This will initiate the insertion process on the RPR 2 unit The amber light...

Страница 12: ...ch To turn off the UPS press and hold the Off button for approximately five seconds 20 Lower the Power module to the lowest position and engage the Transport Latch Figure 3 3 The pendant can be stored...

Страница 13: ...rmal operation If it is necessary to replace the Power Module UPS system or other components the representative will initiate an express air shipment that typically arrives within 48 hours after the P...

Страница 14: ...o remove it from the UPS sleeve Figure 5 6 Figure 5 4 Removing UPS Retaining Bracket x4 Figure 5 5 Disconnecting 120V Power Supply From UPS Module Figure 5 8 Unpluging UPS Module Figure 5 6 Removing U...

Страница 15: ...r local recycling or hazardous waste center for the information on proper disposal of the used batteries m WARNING DO NOT DISPOSE OF BATTERY OR BATTERIES IN A FIRE EXPLOSION MAY OCCUR PROPER DISPOSAL...

Страница 16: ...omer depending upon the service severity and continuity requirements Each customer should develop his own level based on operating experience 6 2 ORDERING INSTRUCTIONS a Always specify all information...

Страница 17: ...he casters and vertical alignment by raising or lowering the Power Module Figure 4 2 10 Once the RPR 2 is connected properly adjust the unit toward the cell to insure the proper amount of travel is av...

Страница 18: ...If necessary the Jog button Figure 3 6 can be pressed to rotate the shaft for correct alignment amber pendant and tower light will illuminate Horizontal alignment can be achieved with the casters and...

Страница 19: ...igure 3 6 An extension can be used if a longer length is needed If necessary the Jog button Figure 3 6 can be pressed to rotate the shaft for correct alignment amber pendant and tower light will illum...

Страница 20: ...Unlatched position to allow for connection the RPR 2 into the racking adaptor on the power circuit breaker Figure 3 6 An extension can be used if a longer length is needed If necessary the Jog button...

Страница 21: ...ct breaker program on the Power Module by pressing and releasing the Breaker Select Button until the desired program is displayed on the Fusion Controller Figure 4 1 8 Select the INSERT direction with...

Страница 22: ...tion in the switchgear The control box has magnets to allow easy attachment to the switchgear Figure C 8 19 Connect the motor plug from the vertical control box into the switchgear female motor connec...

Страница 23: ...onnector 23 Pull back the racking handle in the racking adapter housing and latch it to the housing If needed adjust the handle to ensure proper engagement of the clutch handle Figure C 12 24 Once the...

Страница 24: ...t breaker program and the Insert direction are selected by viewing the LCD screen on the Fusion Controller Figure 4 1 m WARNING SELECTION OF THE INCORRECT POWER CIRCUIT BREAKER PROGRAM MAY RESULT IN T...

Страница 25: ...for the power circuit breaker insertion process When an adequate amount of travel distance is achieved the red tower light will illuminate 11 Engage the foot brake on the RPR 2 truck Verify that the c...

Страница 26: ...ulevard Cleveland OH 44122 United States Eaton com 2018 Eaton All Rights Reserved Printed in USA Publication No IB182071EN July 2018 Eaton is a registered trademark All trademarks are property of thei...

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