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7

Instruction Book 

IB182071EN

July 2018

Remote Power Racking System

(RPR-2)

www.eaton.com

SECTION 3:   RECEIVING, HANDLING, AND 
STORAGE

Remote Power Racking units are subjected to complete factory 

production tests and inspection before being packed. They are 

shipped in containers designed to provide maximum protection to 

the equipment during shipment and storage and at the same time to 

provide convenient handling.

3.1   RECEIVING

Until the RPR-2 unit is ready to be delivered to the switchgear site 

for usage, DO NOT remove it from the shipping container. If the 

RPR-2 unit is to be placed in storage, maximum protection can be 

obtained by keeping it in its container. A 120V power supply will be 

needed for the UPS at this time. 

Upon receipt of the equipment, inspect the containers for any signs 

of damage or rough handling. Open the containers carefully to avoid 

any damage to the contents. Use a nail puller rather than a crow bar 

when required.

When opening the containers, be careful that any loose items or 

hardware are not discarded with the packing material. Check the 

contents of each package against the packing list. 

Examine the RPR-2 unit for any signs of shipping damage such 

as broken, missing or loose hardware, damaged or deformed 

components. File claims immediately with the carrier if damage or 

loss is detected and notify the nearest Eaton’s Electrical Service and 

Systems Office.

After examining the unit place the RPR-2 in a location which has a 

120V power supply for the UPS.

Figurt  3.1. Typical TNNls  and AcctssNrits

shelter from sun, rain, snow, corrosive fumes, dust, dirt falling 

objects, excessive moisture, etc. must be provided. If the building is 

not heated, containers should be arranged to permit free circulation 

of air on all sides and temporary heaters should be used to minimize 

condensation. Moisture can cause rusting of metal parts. A heat 

level of approximately 400 watts for each 100 cubic feet of volume is 

recommended with the heaters distributed uniformly throughout the 

structure near the floor.

3.2   HANDLING

The RPR-2 unit shipping containers are designed to be handled by  

a fork lift truck. If containers must be skidded for any distance, it is 

preferable to use roller conveyors or individual pipe rollers. When the 

RPR-2 unit is ready for use, it can be rolled upright with the casters 

or tilted back and rolled on the larger wheels.

3.3   STORAGE

If the RPR-2 unit is to be placed in storage, maximum protection  

can be obtained by keeping it shielded with the provided cover 

(Figure 3.3). Before placing it in storage, checks should be made to 

make sure that the RPR-2 unit is free from shipping damage and is 

in satisfactory operating condition. The RPR-2 unit is shipped with 

the Transport Latch engaged (Figure 3.2). The RPR-2 unit requires 

a 120V power supply for the UPS during storage and must remain 

plugged in during this time. 

OuodNNr soNragt is NOT rtcNmmtndtd.

 Indoor storage should 

be in a building with sufficient heat and circulation to prevent 

condensation. The building must be well drained and a temporary 

Figurt 3.2. RPR-2 TranspNro Laoch

Figurt 3.3. RPR-2 SoNragt CNvtr

3.4   RPR-2 APPROXIMATE WEIGHTS

Refer to Table 2.

Tablt 2.  RPR-2 Wtigho  by Typt

Type

LBs

RPR-2 Universal Profile

315

RPR-2 Medium Profile

310

RPR-2 Low Profile

300

Содержание RPR-2

Страница 1: ...July 2018 Instruction Book IB182071EN Remote Power Racking System RPR 2 Supercedes October 2013 Effective RPR 2 Low Profile Shown...

Страница 2: ...ffice should be consulted Sale of the product shown in this literature is subject to the terms and conditions outlined in appropriate Eaton selling policies or other contractual agreement between Eato...

Страница 3: ...POWER MODULE REMOVAL 13 5 3 REMOVING UPS MODULE FROM RPR 2 DEVICE 14 5 4 REPLACEMENT OF THE UPS MODULE BATTERIES 15 SECTION 6 REPLACEMENT PARTS 16 6 1 GENERAL 16 6 2 ORDERING INSTRUCTIONS 16 APPENDIX...

Страница 4: ...ls of Arc Flash can be bulky hot and uncomfortable This may dissuade personnel from wearing proper protection The best way to limit exposure to Arc Flash during the process of racking power circuit br...

Страница 5: ...RPR 2 Plus Dimensions Profile Type Overall Height Stanchion Height Max Racking Height Min Racking Height Width Depth 360o Rotational Clearance A B C D E F G RPR 2 Universal Profile 100 98 81 4 875 28...

Страница 6: ...Safety Code who are familiar with the installation and maintenance of power circuit breakers and equipment should be permitted to insert or remove power circuit breakers Read these instructions carefu...

Страница 7: ...ter from sun rain snow corrosive fumes dust dirt falling objects excessive moisture etc must be provided If the building is not heated containers should be arranged to permit free circulation of air o...

Страница 8: ...ile External View of RPR 2 Profile External View of RPR 2 Univeral Profile Shown 1 Stanchion 5 UPS Power Cable 9 Counterweight Cable 2 Status Light Tower 6 Jog Button 10 Power Module Cable 3 Control P...

Страница 9: ...t Front External View 1 Transport Latch 4 Insertion Shaft Lock 7 Nameplate 2 Computer Access Port 5 Power Switch 8 Foot Brake 3 Power Cable 6 Pendant Connection Port Rear External View 1 Control Penda...

Страница 10: ...re 3 6 7 The choice of the perf a torque will be dependent on the breaker that is being racked The PT 50 will be used on all medium voltage circuit breakers and the PT 30 will be used on all the low v...

Страница 11: ...Flash calculations 13 When area is clear depress and hold the Insert button white with black arrow on the pendant Figure 4 3 This will initiate the insertion process on the RPR 2 unit The amber light...

Страница 12: ...ch To turn off the UPS press and hold the Off button for approximately five seconds 20 Lower the Power module to the lowest position and engage the Transport Latch Figure 3 3 The pendant can be stored...

Страница 13: ...rmal operation If it is necessary to replace the Power Module UPS system or other components the representative will initiate an express air shipment that typically arrives within 48 hours after the P...

Страница 14: ...o remove it from the UPS sleeve Figure 5 6 Figure 5 4 Removing UPS Retaining Bracket x4 Figure 5 5 Disconnecting 120V Power Supply From UPS Module Figure 5 8 Unpluging UPS Module Figure 5 6 Removing U...

Страница 15: ...r local recycling or hazardous waste center for the information on proper disposal of the used batteries m WARNING DO NOT DISPOSE OF BATTERY OR BATTERIES IN A FIRE EXPLOSION MAY OCCUR PROPER DISPOSAL...

Страница 16: ...omer depending upon the service severity and continuity requirements Each customer should develop his own level based on operating experience 6 2 ORDERING INSTRUCTIONS a Always specify all information...

Страница 17: ...he casters and vertical alignment by raising or lowering the Power Module Figure 4 2 10 Once the RPR 2 is connected properly adjust the unit toward the cell to insure the proper amount of travel is av...

Страница 18: ...If necessary the Jog button Figure 3 6 can be pressed to rotate the shaft for correct alignment amber pendant and tower light will illuminate Horizontal alignment can be achieved with the casters and...

Страница 19: ...igure 3 6 An extension can be used if a longer length is needed If necessary the Jog button Figure 3 6 can be pressed to rotate the shaft for correct alignment amber pendant and tower light will illum...

Страница 20: ...Unlatched position to allow for connection the RPR 2 into the racking adaptor on the power circuit breaker Figure 3 6 An extension can be used if a longer length is needed If necessary the Jog button...

Страница 21: ...ct breaker program on the Power Module by pressing and releasing the Breaker Select Button until the desired program is displayed on the Fusion Controller Figure 4 1 8 Select the INSERT direction with...

Страница 22: ...tion in the switchgear The control box has magnets to allow easy attachment to the switchgear Figure C 8 19 Connect the motor plug from the vertical control box into the switchgear female motor connec...

Страница 23: ...onnector 23 Pull back the racking handle in the racking adapter housing and latch it to the housing If needed adjust the handle to ensure proper engagement of the clutch handle Figure C 12 24 Once the...

Страница 24: ...t breaker program and the Insert direction are selected by viewing the LCD screen on the Fusion Controller Figure 4 1 m WARNING SELECTION OF THE INCORRECT POWER CIRCUIT BREAKER PROGRAM MAY RESULT IN T...

Страница 25: ...for the power circuit breaker insertion process When an adequate amount of travel distance is achieved the red tower light will illuminate 11 Engage the foot brake on the RPR 2 truck Verify that the c...

Страница 26: ...ulevard Cleveland OH 44122 United States Eaton com 2018 Eaton All Rights Reserved Printed in USA Publication No IB182071EN July 2018 Eaton is a registered trademark All trademarks are property of thei...

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