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O & M Manual IM05805019K-002

EATON Diesel Plus

Effective April 2015

Diesel Engine Fire Pump Controller

12

EATON INDUSTRIES CANADA COMPANY

 www.chfire.com

Low Pressure Alarm -

 A low pressure alarm point can be 

selected that will be recorded in the controller’s history.

High Pressure Alarm -

 A high pressure alarm point can be 

selected that will be recorded in the controller’s history.

Auto Shutdown -

 The stop mode is user selectable. If the 

shutdown mode is programmed for Off, the engine must be 
stopped via the local stop pushbutton, whether or not the 
engine started via an automatic start. If the auto shutdown is 
programmed for On, the controller will stop the engine 
automatically after all starting causes have been returned to 
normal and the run period timer has timed out.

Proof Pressure Switch -

 When enabled, this contact must be 

closed to allow starting of the controller via the pump start 
contact. Additionally, if the pressure transducer is enabled 
this contact must be closed to allow starting of the controller 
via pressure drop. This menu item will only be active when 
the controller is programmed for a Foam Pump Controller.

Low Suction Shutdown/Foam Level 

- The controller can be 

programmed to shutdown when a low suction condition is 
present. If this is desired, the user will select Enabled.

There will also be a shutdown delay timer built in (Range: 0-
30 Seconds, Default: 10 Seconds) along with the selection of 
either a Manual or Automatic reset.

If Manual Reset is selected, the Ack./Alarm button on the 
keypad must be activated to reset the alarm. 

If an Automatic Reset (default reset mode) is selected, a delay 
timer (Range: 0-30 Seconds, Default: 10 Seconds) must be set. 
The controller will continually verify if the input is still active. 
Once the input has been removed, the timer will start timing. 
Once the timer has finished timing, out the controller will return 
to the automatic run mode.

When the shutdown delay timer is timing, the time left on the 
timer will be displayed on the fourth line of the display. When 
the controller is shutdown on Low Suction, the display will read 
Low Suction Shutdown. The display will also show the 
automatic reset time delay when timing. Low Suction 
Shutdown will not work on Remote Starts.

ATTENTION

NFPA 20, SECTION 4.14.9.2(2), SPECIFICALLY PROHIBITS THE 
INSTALLATION OF ANY DEVICE IN THE SUCTION PIPING THAT WILL 
RESTRICT STARTING OR STOPPING OF THE FIRE PUMP UNLESS REQUIRED 
BY THE AHJ. EATON CORPORATION ASSUMES NO LIABILITY WHEN THIS 
FUNCTION IS USED.

Pressure Deviation -

 A pressure setting may be selected, such 

that any change in pressure greater than this setting, will 
record the pressure fluctuation in the message history.

Hourly Pressure Recording 

- The controller can be set so that it 

will take a pressure reading every hour on the hour. If this 
feature is not required it can be disabled by selecting 
Disabled.

Timer Values -

 Following are the descriptions for each menu 

item:

Run Period Timer (RPT) -

 The run period timer is used to 

automatically stop the engine after a programmed time. It 

can be programmed to operate based on either of two 
separate conditions, the stop pressure point or when the 
engine has started to run. If the RPT is programmed to start at 
the Stop Pressure, the timer will start timing once the system 
pressure has reached the programmed Stop Pressure Point. 

If the RPT is programmed to start timing once the engine is 
running, the timer will start timing once the controller has 
received a running signal. If the Stop Mode is programmed 
for Manual stop the RPT will not be active. It will not be active 
on Remote Starts. While it is timing the amount of time left on 
the timer will be displayed on the fourth line of the display.

RPT Start Mode -

 The point at which the run period timer 

starts timing is programmable. If it is programmed to start 
timing after the engine has started, the RPT will start timing 
once a signal has been received from the engine speed 
switch. If it is programmed to start timing once the Stop 
Pressure Point has been reached, the RPT will start timing 
when the system pressure has risen above the programmed 
Pressure Stop Point.

Weekly Test Timer -

 A Weekly Timer can be programmed that 

will automatically start and run the fire pump engine. The 
Weekly Timer is set by adjusting the day, hour, and minute of 
the desired weekly run time, the length of time that this test 
shall be performed, and a Test Interval (TI) (Range 1-
52 Weeks) that will run the test every TI weeks. While the 
weekly test timer is timing, the remaining time will be 
displayed on the fourth line of the display.

AC Power Failure Alarm -

 This setting is used to delay the AC 

Power failure alarm. The time can be increased to prevent 
nuisance alarms caused by short interruptions to the AC 
power.

AC Power Failure Start -

 If “Enabled”, the controller will 

automatically start upon the loss of AC power. The start delay 
is based on the AC Power Failure Alarm delay setting. Time 
range is between 0 & 300 seconds. If “disabled” AC power 
failure will have no affect on the starting of the engine.

In order to protect the engine, during the AC Power Failure 
Start, an OVERSPEED condition, LOW OIL PRESSURE or HIGH 
ENGINE TEMP alarm will automatically shutdown the engine.

Sequential Start Timer (SST) -

 The SST can be set to delay the 

starting of the pump when a low-pressure condition exists. If 
during the timing of the sequential timer, the pressure rises 
above the pressure start point, the timer will stop timing and 
the starting sequence will discontinue. When the SST is 
timing, the time left will be displayed on the fourth line of the 
display. The SST will not work on Remote Starts.

Custom Input/Output -

 Refer to Appendix E. Following are the 

descriptions for each menu item:

Custom Inputs -

 The optional inputs have the ability to be 

programmed with predetermined values or custom values. 
The Custom Input Menu will display each input, what it is 
programmed for and if there are any associated optional relays 
and / or lights linked to the input. Refer to Table 2 for the generic 
values the optional inputs can be programmed for. When this 
input is received a message will be stored in memory using the 
programmed label.

Содержание FD120

Страница 1: ...scription The DIESEL Plus Fire Pump Controllers from Eaton are designed to control and monitor 12 or 24 volt diesel fire pump engines and are among the most technically advanced diesel engine controll...

Страница 2: ...BATTERY 2 FAILURE CHARGER 2 FAILURE LOW PRESSURE SYSTEM OVER PRESSURE LOW SUCTION PRESSURE LOW FUEL FAIL TO START HIGH ENGINE TEMP LOW OIL PRESSURE ENGINE OVER SPEED ECM SELECTOR IN ALT POSITION FUEL...

Страница 3: ...NTERLOCK ON SPEED SWITCH FAULT ECM SELECTOR IN ALT POSITION FUEL INJECTION MALFUNCTION LOW FUEL LOW SUCTION PRESSURE LOW OIL PRESSURE ENGINE OVERSPEED HIGH ENGINE TEMPERATURE LOW ENGINE TEMPERATURE LO...

Страница 4: ...ne Controller Technical Data MD081012EN Main Display Effective April 2015 NOTES 1 Refer to the DIESEL Plus technical manual for details and setup information as well as programming and custom labeling...

Страница 5: ...Dimensions Diesel Plus Engine Controller Technical Data MD081014EN Fuel Level Switch Effective April 2015 3A14119G01 16 inch unit 3A14119G02 45 inch unit Dimensions in Inches...

Страница 6: ...RELAY 8 2 SETS FORM C 2 SETS FORM C OPTION RELAY 2 2 SETS FORM C OPTION RELAY 3 2 SETS FORM C OPTION RELAY 4 2 SETS FORM C AUX ANALOG INPUT 4 20MA ENERGIZED OPTION RELAY 1 FUTURE 1 FUTURE 1 FUEL SPIL...

Страница 7: ...7 62 15 24m Field Connections 100 240VAC POWER BATTERY 2 CRANK FUEL INJECTOR FAIL ECM IN ALTERNATE BATTERIES BATTERIES ECM WARNING HIGH RAW WATER TEMP ECM FAILURE LOW ENGINE TEMPERATURE LOW RAW WATER...

Страница 8: ...M PER CU AL 2 2 0 500MCM PER CU AL For Proper Cable Size Refer to National Electrical Code NFPA 70 1 63 5 83 mm 1 63 8 25 mm 4 11 12 70 mm 8 25 12 70 mm 9 27 17 96 mm Qty Cable Sizes American Wire Gau...

Страница 9: ...O Powered Louver Contacts Up to 8 0 Amp LX Extra Light Specify Description Ni Ni Cad Batteries P5 Proof Pressure Switch ALCO 19 250 PSI P7 Low Suction Pressure Switch P8 Shutdown Requires P7 Option P1...

Страница 10: ...ontacts Form C rated at 8A 250VAC 30VDC shall be provided for remote indication of 1 ENGINE RUN 10A 2 LOW FUEL 3 AUTO MODE 4 COMMON ALARM B Two 2 FUTURE relays each containing two sets of alarm contac...

Страница 11: ...00 characters each which will contin ually scroll across the fourth line of the dis play 7 Remaining time left on active timers D The controller shall be supplied with six 6 green status LED s for the...

Страница 12: ...standard with nine 9 custom inputs two 2 programmable LED indi cators and two 2 future outputs with the ability to add up to another 8 outputs via optional relay boards B The user shall be able to pro...

Страница 13: ...Powering Business Worldwide EATON Diesel Plus Diesel Engine Fire Pump Controller O M Manual IM05805019K 002 Effective April 2015...

Страница 14: ...ts 9 4 3 2 Control Input Descriptions 9 4 3 3 Loss of DC Power 10 4 3 4 Speed Switch Malfunction 10 4 3 5 Engine Starter Coil Failure 10 4 3 6 Audible Alarm Silencing 10 4 3 7 Power Failure Alarm 10 4...

Страница 15: ...dian Standards Association CSA New York Department of Buildings NYSB and meet CE and U B C C B C Seismic approval requirements 2 INSTALLATION AND ELECTRICAL CONNECTIONS 2 1 Mounting Carefully unpack t...

Страница 16: ...er is fully electronic and will protect itself by shutting down during a short circuit condition The maximum current draw that the chargers will draw when operating at 100 charging rate is 12 Volt Sys...

Страница 17: ...4 Volt battery charger cycle with NiCad batteries set DIP switches 3 and 6 to the ON position and all other DIP switches to the OFF position 3 1 7 Forced Charging There is provision for the battery ch...

Страница 18: ...uge Valve This green LED will be illuminated after receiving a start signal from special starting equipment This is a normally closed contact that is required to be opened to start A factory installed...

Страница 19: ...he LED s on the operator panel Pressing and holding this button will illuminate each LED on the operator panel in successive steps Reset Save Exit The reset save exit button serves two functions Press...

Страница 20: ...engine will automatically stop in the case of an OVERSPEED condition All alarms except for FAIL TO START are active in the MANUAL mode CAUTION Only depress Crank 1 or Crank 2 pushbuttons with control...

Страница 21: ...e Control Input state definitions are as follows Connected When the input is shorted by an external contact or connection Unconnected When the input is NOT shorted by an external contact or connection...

Страница 22: ...alls below its pre set level this relay will energize 4 4 2 Future 1 Future 2 The two Form C relays can be programmed for a number of alarm or status conditions Refer to Appendix E b for programming d...

Страница 23: ...roller will initiate a start sequence Pressure Stop Point The value programmed determines the pressure the system must reach before the controller will automatically stop the fire pump motor via the r...

Страница 24: ...automatically stop the engine after a programmed time It can be programmed to operate based on either of two separate conditions the stop pressure point or when the engine has started to run If the R...

Страница 25: ...delay the time before the alarm becomes active Default value is 0 seconds Range is 0 500 seconds The timer will reset if the input is removed before the time has timed out Custom Outputs The optional...

Страница 26: ...me Pressing the up or down arrow buttons will allow navigation showing the most recent message to the oldest message Refer to Appendix L for common messages and their meaning Refer to Section 7 to sav...

Страница 27: ...irst selection is Save to USB Press the Ack Alarm button and the controller will save the information to the USB storage device There will be five 5 files saved to the storage device Refer to Table 6...

Страница 28: ...line of the display The message can be up to one hundred 100 characters in length Column B contains the message type reference number Refer to Table 7 for the message types Column C and D are used to...

Страница 29: ...Events Number Event Number Event 1 Battery 1 2 Failure 16 Relief Valve Open 2 Charger 1 2 Failure 17 Transmitter Failure 3 AC Failure 18 Pump Room Trouble 4 Low Oil Pressure 19 Controller Trouble 5 Hi...

Страница 30: ...MPANY www chfire com APPENDIX A MAIN MENU TREE MENU PASSWORD LANGUAGE REGIONAL SETTINGS PRESSURE SETTINGS TIMER VALUES CUSTOM INPUT OUTPUT SYSTEM CONFIG MENU MAIN MENU PASSWORD ACK ACK SELECT LANGUAGE...

Страница 31: ...il 2015 EATON INDUSTRIES CANADA COMPANY www chfire com 19 APPENDIX B REGIONAL SETTINGS MENU TREE REGIONAL SETTINGS CHANGE DATE CHANGE TIME ACK ACK SET MONTH ACK SET HOUR ACK SET DAY SET YEAR SET DAY O...

Страница 32: ...MENU ITEM NEXT MENU ITEM ACK LOW PRESSURE ALARM ACK SET LOW PRESSURE ALARM ACK MENU HOURLY PRESSURE RECORDING ACK SET HOURLY PRESSURE RECORDING ACK MENU HIGH PRESSURE ALARM ACK SET HIGH PRESSURE ALARM...

Страница 33: ...ET RUN PERIOD TIMER ACK SET RPT START MODE ACK SET DAY SET TIME SET TEST INTERVAL ACK ACK ACK ACK NEXT MENU ITEM NEXT MENU ITEM MENU MENU NEXT MENU ITEM SEQUENTIAL START TIMER ACK SET SEQUENTIAL START...

Страница 34: ...Fire Pump Controller 22 EATON INDUSTRIES CANADA COMPANY www chfire com APPENDIX E CUSTOM INPUT OUTPUT MENU TREE CUSTOM INPUT OUTPUT CUSTOM INPUTS CUSTOM OUTPUTS ACK ACK GO TO APPENDIX E a ACK GO TO A...

Страница 35: ...ELAY TIM ER A C K M EN U C O M M O N ALAR M R ELAY A C K SET C O M M O N ALAR M R ELAY A C K M EN U LIN K TO R ELAY A C K SET LIN K TO R ELAY A C K N EXT M EN U ITEM M EN U LIN K TO LIG H T A C K SET...

Страница 36: ...M OUTPUTS MENU TREE CUSTOM OUTPUTS SELECT RELAY SELECT ALARM TYPE ACK MENU MENU NEXT MENU ITEM AUDIBLE ALARM ACK SET AUDIBLE ALARM ACK MENU FAIL SAFE ACK SET FAIL SAFE ACK MENU DELAY TIMER ACK SET DEL...

Страница 37: ...nual IM05805019K 002 Diesel Engine Fire Pump Controller Effective April 2015 EATON INDUSTRIES CANADA COMPANY www chfire com 25 APPENDIX E c CUSTOM LIGHTS MENU TREE CUSTOM LIGHTS SELECT LIGHT SELECT TY...

Страница 38: ...ive April 2015 Diesel Engine Fire Pump Controller 26 EATON INDUSTRIES CANADA COMPANY www chfire com APPENDIX F MAIN MENU PASSWORD MENU TREE MENU MAIN MENU PASSWORD SELECT PASSWORD ACK ACK SELECT BUTTO...

Страница 39: ...2015 EATON INDUSTRIES CANADA COMPANY www chfire com 27 APPENDIX G CUSTOM MESSAGE LOAD ACTIVATION DATA SELECT CUSTOM MESSAGES SELECT LOAD ACK ACK CUSTOM MESSAGES WILL BE UPLOADED DATA SELECT CUSTOM ME...

Страница 40: ...ire Pump Controller 28 EATON INDUSTRIES CANADA COMPANY www chfire com APPENDIX K For control wiring use 14 AWG wire for all electrical connections except battery connections For battery connection ter...

Страница 41: ...nal has been received from the engine Engine Stopped The engine run signal is no longer being received Engine Test Start The engine has started on an engine test Engine Test Fail An Engine Test has be...

Страница 42: ...will be delayed by the number of seconds programmed 9 2 Manual Start Test Turn the mode selector switch to the Manual position Press the Crank 1 pushbutton The Engine will crank and start the Engine...

Страница 43: ...on The engine will stop NOTE Engine will shutdown if Low Oil Pressure High Water Temp or Overspeed alarms are detected during the engine test 9 4 Weekly Exerciser Test Turn the mode selector switch to...

Страница 44: ...dd to any such contract The sole source governing the rights and remedies of any purchaser of this equipment is the contract between the purchaser and EATON NO WARRANTIES EXPRESSED OR IMPLIED INCLUDIN...

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