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I.L. 17403

Page 2

Effective 9/04

Ground Current-Sensing Protection -

 Advantage starters

with this option automatically open (trip) in 0.4 seconds

after sensing ground current greater than 40 amps for a

Size 3 or 60 amperes for a Size 4 during motor running.

There is a 17-second delay that prevents ground protection

from opening (tripping) during starting. If the total current

in any phase is greater than 171 amperes for a Size 3 or

greater than 256 amperes for a Size 4, ground current-

sensing protection will be locked out to allow ground pro-

tection to be provided by other protective devices.

INSTALLATION

This industrial type control is designed to be installed, op-

erated, and maintained by adequately trained workmen.

These instructions do not cover all details, variations, or

combinations of the equipment, its storage, delivery, instal-

lation, checkout, safe operation, or maintenance. Care

must be exercised to comply with local, state, and national

regulations, as well as safety practices for this class of

equipment.
These devices are full voltage motor starters (controllers)

capable of starting, stopping, and interrupting the locked

rotor current of motors within their ratings. They must be

protected against short circuits by providing motor branch

circuit protection in accordance with the National Electrical

Code (NEC) or other applicable electrical code.
In an enclosure with a volume of not less than 1559 cubic

inches, mount the motor controller on a vertical plane with

its long axis either horizontal or vertical. The preferred

orientation is with the line terminals above the load termi-

nals. The contactor control circuit terminals, marked 

3-P-

E-C

 on the nameplate, are accessible for maintenance

without removing the arc box cover via the shelf directly

above the load terminals. They are suitable for one or two

conductors per terminals in any combination of sizes.

Keep strip length of these conductors to between 3/16

and 1/4 inch. It may be more convenient to remove the

arc box cover. See Figure 2 for outline and mounting dim-

ensions and Table III for wiring data.

THE COIL AND COIL CONTROLLER

The contactor portion of these motor controllers is a

conventional design except for the circuit board and coil

controller. The coil controller prevents the contacts from

touching without spring pressure (”contact kiss” position)

when the control voltage is low or dips. It prevents coil

energization when the control voltage is too low for pro-

per pickup, and yet maintains the armature sealed to

the magnet with reduced current when adequate control

voltage is present. Maximum benefit of this low voltage

response feature is obtained where the control voltage

(110VAC, 50HZ, or 120VAC, 60HZ) is supplied by a con-

trol power transformer with its primary fed by the motor

circuit.

TRIPPED CONDITIONS

Phase loss, phase imbalance, and ground current-sens-

ing protection are provided in a Class W200 motor starter

unless the catalog number includes “Y4” (phase loss

and phase imbalance protection omitted), “Y7” (ground

current-sensing protection omitted), “Y10” (phase loss

protection omitted), and/or “Y11” (phase imbalance pro-

tection omitted). Check the Test Verification label on the

side of the motor controller to determine which features

are included.
An Advantage starter trips (turns itself OFF) when it re-

cognizes that phase loss, phase imbalance, ground cur-

rent, or significant overload conditions exist. The starter

must be RESET after tripping before it can be turned

on again. These protection functions can be nullified by

a DIP switch setting. See 

OVERLOAD SETTINGS

. The

phase and ground functions can be added or deleted

from the starter with the use of the optional Advantage

Programming Module (WAPM).
A “trip” condition is shown by the lighting of the light

emitting diode (LED) at the side of the starter where this

accessory (Catalog No. WLED) has been added. This

LED can be replaced by a remote reset and trip indicator

(Catalog No. WRSTKL). Both trip indicators require that

control power be supplied to the starter to light. Reset

any trip by manual means with the power ON. “Manual”

resetting consists of completing an electrical circuit be-

tween internal terminals with either the reset button pro-

vided on the starter or a remote reset kit.

OVERLOAD PROTECTION

A Class W200 motor starter offers overload protection

as a Class 10, Class 20, or Class 30 overload relay with-

out the need for heater elements and the resulting heat

losses of a thermal overload relay.

TABLE III - WIRING DATA

Wire

Tightening

Controller

Circuit

Range

Torque

Size

Conductor

(AWG)

(lb-in)

3 & 4

Power

14 - 250kcmil

90 - 100

3 & 4

Auxiliary

18 -12

7

Contact

3 & 4

Control

18 - 14*

6

Wire with copper conductors only. Use wire rated 75

o

C or higher based on the ampacity of

75

o

C wire

*Strip control wires for terminals 3-P-E-C and 96-95-98-E-C not more than 1/4 inch

Содержание Cutler-Hammer W200

Страница 1: ...lent to the horsepower ratings shown in Table I are shown in Table II TABLE I MAXIMUM HORSEPOWER RATINGS 60HZ Controller Three Phase Horsepower At Size 200V 230V 460V 575V 3 25 30 50 50 4 40 50 100 100 PROGRAMMED FEATURES Advantage NEMA Size 3 starters and contactors are assembled with identical parts except for the circuit board to which the control wires are attached These circuit boards differ ...

Страница 2: ...ressure contact kiss position when the control voltage is low or dips It prevents coil energization when the control voltage is too low for pro per pickup and yet maintains the armature sealed to the magnet with reduced current when adequate control voltage is present Maximum benefit of this low voltage response feature is obtained where the control voltage 110VAC 50HZ or 120VAC 60HZ is supplied b...

Страница 3: ...and the star ter has the catalog suffix Y7 ground protection omitted the LED will blink twice every second but no trip will occur The internal trip indicator is visible only with the enclosure door open OVERLOAD SETTINGS The cutout in the arc box cover that provides access to the DIP switch is designed to accept a snap in clear plastic window Insert the window after initial DIP switch settings Fig...

Страница 4: ...range of motor FLA in Column A that includes the FLA of OVERLOAD POSITION POSITION CLASS 7 6 10 0 0 20 0 1 30 1 0 NONE 1 1 Fig 3 DIP Switch Terminals and Reset TABLE IV SIZE 3 CURRENT RANGE ALL SETTINGS NOT SHOWN ARE EQUIVALENT TO 00000 Replace the arc box cover securely after making selections Column A Column B Service Factor Service Factor DIP Switch Trip Setting Rating Positions 1 15 to 1 25 1 ...

Страница 5: ...Remote reset Consult the factory for information regarding other networks that may be used with WPONI and WPONIDNA modules CONTROL OPTIONS An Advantage non reversing motor controller may be used with two wire control or any one of three three wire control schemes The four point 3 P E C terminal block shown in Figure 3 is attached to the shock mounted circuit board and will give approximately 1 16 ...

Страница 6: ...liampere leakage current will require a 3K 6 watt resistor in series with the P terminal and a 1K 2 watt resistor connected from the P to the C terminal Consult with your local Culter Hammer sales office re garding other leakage current values If both excessive latching and leakage currents exist it may be necessary to use an interposing relay Fig 5 Conventional Holding Circuit Three Wire Fig 6 Co...

Страница 7: ...ined without an external auxiliary contact and jumper by using the internal holding circuit Wire as shown in Figure 7 or 8 Attach and route twisted pair or shielded wires to a remote reset trip indicator module where provided Without Communications Wire control devices in the same manner as conventional motor controllers except omit the holding circuit interlock With Communications Attach a WPONI ...

Страница 8: ...M network daisy chain fashion as shown in Figures 4 and 10 Where IMPACC control is used the sel ected switch must be a type that breaks one circuit before making the other when switching from NORMAL to JOG When wired as shown in Figure 10 the motor can be started and stopped via IMPACC provided the selector switch is in the NORMAL position When the selector switch is in the JOG position the motor ...

Страница 9: ...or module where pro vided Without Communications Wire control devices in the same manner as conventional motor controllers Add the jumper With Communications Attach a WPONI communications module and connect it to the INCOM network daisy chain fashion as shown in Figures 4 and 12 When wired as shown in Figure 12 with two wire control the motor cannot be started or stopped via IMPACC The motor start...

Страница 10: ...HMCP CL Type CB CL4 Current Limiter Thermal Mag 150A 100 000A 100 000A 600V HFD CL Plus CL5 600R63A Marked GMCP 42 000A 240V GMCP Magnetic Only 25 000A 480V Type CB2 100A Marked HMCP 100 000A 480V HMCP 50 000A 600V 100A Marked HMCPE 100 000A 480V HMCPE TABLE VI SIZE 3 SHORT CIRCUIT RATINGS TABLE NOTES 1 Instantaneous Adjustable Trip 2 Circuit Breaker 3 Inverse Time Circuit Breaker 4 Instantaneous ...

Страница 11: ...or to pick up c Terminals E and C must be energized to obtain a tripped indication d An overload relay in a tripped condition caused by a phase loss or a ground fault must be reset with control power ON e Each DIP switch handle must be in the full ON or full OFF postion A Type WCMU central monitoring unit can be of great assistance in troubleshooting TABLE VIII AUXILIARY CONTACTS AND TIE POINTS Ca...

Страница 12: ...96 volts for Model E or later may be supplied to terminals 3 and P for remote control TABLE IX AUXILIARY CONTACT RATINGS Voltage Make Break NEMA A600 120 600VAC 7200VA 720VA 28 120VAC 60A 6A NEMA Q300 28 300VDC 69VA 69VA TABLE X RENEWAL PARTS Description Order Replacement Contacts Size 3 WCK33 Replacement Contacts Size 4 WCK43 Replacement Coil 110 120V 1A48101G01 Replacement Circuit Board See Tabl...

Страница 13: ...he Model Designation can be determined by the 1st character of the Model listed on the nameplate label on the front of the device i e A B C D F P or R II Category CB replacement circuit board III Function C contactor O overload relay S starter IV Size 3 size 3 4 size 4 V Control voltage and frequency F 110 120 volts 60 Hz N 110 volts 50 Hz VI Suffix to indicate modifications that alter the charact...

Страница 14: ...e arc box cover screws to 12 18 lb in Magnet Armature Assembly Self alignment and permanent air gap features of the mag net make replacement unnecessary Mating pole face sur faces should be kept clean MAINTENANCE TURN OFF POWER This industrial type control is designed to be installed op erated and maintained by adequately trained workmen These instructions to not cover all details variations or co...

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