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PUB IB04300001E

 

 

 

 D64RPB125 DIGITAL GROUND FAULT RELAY 

 

 

Revision 1 

September, 2004 

 

Page 3 

 

1. GENERAL 

DESCRIPTION

 

 

The D64RPB125 is a microprocessor based ground fault relay for use on solidly grounded or resistance grounded systems. This 

innovative digital electronic relay measures ground fault current using 3 built-in current transformers and an electronic zero 

sequence circuit. 

 

The D64RPB125 reacts to alternating current only and will reject direct current signals. It will maintain accuracy over a frequency 

range of 45 to 65Hz, filtering out harmonics which could cause nuisance tripping, making it ideal for use on systems employing 

static switching. 

 

660 Volts is the maximum system operating voltage for the D64RPB125 when passing the system power conductors through the 

built-in CTs. The CTs are positioned within the relays so that they line up with the terminals on the associated Eaton’s Cutler-

Hammer E125 (15 – 125 A) Frame circuit breaker. 

 

The ground fault current trip level is set on a front accessible binary DIPswitch array. Trip currents can be selected in 8 discrete 

steps from 0.1 Amp – 2.0 Amps. The trip level can be set just above the charging current

1

. Any deterioration in the circuit will trip 

the relay. This also permits scheduled field testing of the relay (by lowering the trip level).  

 

 

1

 The capacitance-to-ground charging current on a system will vary depending on: the overall length of the cables; the 

types of loads; the quality of insulation on the phase conductors; the surrounding equipment grounding, cable trays, 

junction boxes, etc.; and, the type of transformer. 

 

A "Rule-of-Thumb" for systems 600 Volts and lower: The charging current is 0.5 Amps per 1000 kVA of transformer 

capacity. 

 

The response time on ground fault trip is set on a front accessible binary DIPswitch array. Trip times from 20 milliseconds to 5.0 

seconds can be selected in 8 discrete steps.  

 

The output relay has Form “Z” (4 terminal) N.O. and N.C. contacts which may be used to operate the upstream protective device 

and to indicate a failure of the system. The relay can be set to operate in any one of the following modes: Failsafe; Non-failsafe; 

Auto Reset, or Pulsed operation by means of 2 front accessible DIPswitches. 

 

By double clicking the cover mounted Reset button, the Reset button on the D64DMCC connected to the RJ –12 port, or a 

remote Test/Reset button connected to terminals R1 and R2, a functional test of the D64RPB125 is invoked. A single press of 

any of the above Reset buttons resets the relay after a trip. (It is not necessary to press the Reset buttons when the Auto Reset 

or Pulsed operating modes are selected). A green RUN LED flashes to indicate when control power is applied to terminals N- 

and L+. A red TRIP LED flashes to indicate the relay has sensed a ground fault current higher than the trip level for a period 

longer than the trip time and that the output contacts have operated. 

 

The 8 point terminal block is pull-apart simplifying connection of field wiring. 

 

The D64RPB125 operates on any control voltage from 24 to 125 Volts ac or dc. 

2. OPERATION

 

2.1 

GLOSSARY OF TERMS 

 

  

Manual Reset:

 

 

 

The cover mounted Reset pushbutton, the Reset button on the D64DMCC connected to the RJ –12 port, or a 

N.O. contact remote Test/Reset pushbutton connected to terminals R1 and R2 of the D64RPB125 must be 

pressed once to reset the output relay after a trip, providing the ground fault has been cleared or the measured 

values are within the preset limits.  

 

  

Auto Reset: 

 

 

The output relay N.O. contact is closed when tripped and the N.C. contact is open when tripped. 

 

 

 

The output relay does not change state when control power is applied to terminals N- & L+.  

 

 

 

 

With control voltage on terminals N- & L+ (green RUN LED flashing), when the measured values reach or 

exceed the DIPswitch settings for current and time, the output relay changes state (trips) and the red TRIP LED 

flashes. The output relay will remain tripped until one of the following conditions is met: 

 

Содержание Cutler-Hammer D64RPB125

Страница 1: ...th Service Road Power Control Systems Operations Burlington Ontario 2900 Doc Bennett Road L7R 3Y8 Fayetteville NC 28306 R39 J1 ON OFF 1 2 3 4 5 6 7 8 SW1 J2 D1 D10 S1 C14 C6 C16 L N R2 R1 14 13 12 11 24 125V AC DC TEST RESET N O N C INTERNAL CT SENSOR In A 125 I n A 0 1 2 RATINGS RUN TRIP RESET DOUBLE CLICK FOR TEST T RJ 12 F2022 00 00 D64RPB125 DIGITAL GROUND FAULT RELAY ...

Страница 2: ...ET 7 2 6 GROUND FAULT TEST 7 3 INSTALLATION INSTRUCTIONS 8 3 1 MOUNTING 8 3 2 BUILT IN CURRENT TRANSFORMERS 8 3 3 CONNECTIONS 8 3 3 1 CONNECTING MORE THAN ONE D64RPB125 TO REMOTE TEST RESET 9 4 COMMUNICATIONS AND OPTIONAL EXTERNAL VERIFY INDICATOR UNITS 9 4 1 D64DMCC REMOTE TRIP VERIFY UNIT 9 5 CATALOG NUMBERS 10 6 TECHNICAL SPECIFICATIONS 10 LIST OF TABLES FIGURES FORMS TABLE NO PAGE 1 DIPSWITCH ...

Страница 3: ...discrete steps The output relay has Form Z 4 terminal N O and N C contacts which may be used to operate the upstream protective device and to indicate a failure of the system The relay can be set to operate in any one of the following modes Failsafe Non failsafe Auto Reset or Pulsed operation by means of 2 front accessible DIPswitches By double clicking the cover mounted Reset button the Reset but...

Страница 4: ...UN LED will remain off Pressing the Reset button will cancel the register the red TRIP LED will turn off and the Green RUN LED will flash If the control voltage is removed by the trip action of the output relay i e it operates the shunt trip of the breaker that is providing the control voltage the relay stops pulsing and remains in the reset mode and the red TRIP LED is turned off If the ground fa...

Страница 5: ...cted the output relay remains tripped If the ground fault has not been cleared when control voltage is restored the relay remains in the tripped condition regardless of the time delay set on the Trip Delay DIPswitch The red TRIP LED flashes If the ground fault has been cleared when control voltage is restored the relay contacts will change state 1 second after control voltage is applied to termina...

Страница 6: ...d The factory setting is NON FAILSAFE with DIPswitches 1 2 in the Down position Refer to Table 1 for DIPswitch settings for FAILSAFE AUTO RESET and PULSED operation 2 2 2 GROUND FAULT TRIP DELAY TIME DIPSWITCHES 3 4 5 The ground fault TRIP DELAY time range is 20 milliseconds 5 0 seconds Table 1 provides a listing of the eight TRIP DELAY settings which can be made with DIPswitches 3 4 5 The TRIP DE...

Страница 7: ... and R2 for a remote N O Test Reset button After a trip the electronics remain in the tripped state until the ground fault has been cleared and the Reset button has been pressed or the control voltage is removed from terminals L N It is NOT necessary to press any of the reset buttons after the ground fault has been cleared when the D64RPB125 is set in the Auto Reset In this mode the relay will res...

Страница 8: ...ing from the front with two 8 x 1 25 self threading pan head mounting screws The heads of these screws seat against blind inserts imbedded in each mounting hole 3 2 BUILT IN CURRENT TRANSFORMERS The D64RPB125 has 3 built in current transformers with 0 49 12 5mm openings on 1 25 4mm centers The Trip Level range is 0 1 Amps to 2 0 Amps The maximum continuous primary phase current is to be 125 Amps P...

Страница 9: ...et button Connect one terminal of the button to terminal R2 of one of the units and connect the other terminal of the button to terminals R1 of all the units in parallel 4 COMMUNICATIONS AND OPTIONAL EXTERNAL VERIFY INDICATOR UNIT The D64RPB125 has a communication port This may be used for connection to the D64DMCC Remote Trip and Verify Unit This is a modular 6 pole RJ 12 connector carrying 5 Vol...

Страница 10: ... ms Power Up Time 500 milliseconds Maximum System Voltage Frequency 660 Volts ac 45 to 65 Hz Output Relay Contacts Maximum UL rating 5 A 250 Vac general use 5 A 30 Vdc resistive 1 8 hp 250 Vac 2 A 250 VA 125 Vac pilot duty 1 A 250 VA 250 Vac pilot duty 0 88 A 26 4 VA 30 Vdc pilot duty EN 60947 5 1 rating 5 A 250 Vac Utilization category AC 12 4 A 250 Vac Utilization category AC 13 3 A 250 Vac Util...

Страница 11: ...00 517 ms 1 0 s 1018 1082 ms 995 1045 ms 984 1032 ms 978 1026 ms 2 0 s 2018 2082 ms 1995 2045 ms 1984 2032 ms 1978 2026 ms 5 0 s 5018 5082 ms 4995 5045 ms 4984 5032 ms 4978 5026 ms Frequency Response Range 45 65 Hz Functional Test A simulated current equal to 120 of the trip current set on the Trip Level DIPswitches replaces the measured current This tests all internal electronics and secondary wi...

Страница 12: ...surement and control equipment Part 4 2 Electrostatic discharge ESD immunity EN 61000 4 3 Electromagnetic compatibility EMC for industrial process measurement and control equipment Part 4 3 Radiated electromagnetic field immunity EN 61000 4 4 Electromagnetic compatibility EMC for industrial process measurement and control equipment Part 4 4 Electrical fast transient burst immunity EN 61000 4 5 Ele...

Страница 13: ...OFF 2 CONTROL POWER ON 500ms 500ms 3 CONTROL POWER ON FAULT CURRENT ABOVE TRIP SETTING TRIP TIME Cycles for 0 5s every 3s Cycles for 0 5s every 3s 4 CONTROL POWER ON FAULT CLEARED NO RESET REQUES T for 3s then for 3s then Red RUN LED flashing Red RUN LED flashing RESET REQUES T Not Required Not Required Required to reset LEDs Required to reset LEDs 5 CONTROL POWER OFF FAULT STILL ON SYSTEM 6 CONTR...

Страница 14: ...EST RESET N O N C INTERNAL CT SENSOR In A 100 I n A 0 1 2 RATINGS RUN TRIP RESET DOUBLE CLICK FOR TEST T RJ 12 F2022 00 00 D64RPB125 DIGITAL GROUND FAULT RELAY POWER SOURCE LOAD ST 3 Phase 3 Wire Grounded System FIGURE 1 TYPICAL FIELD CONNECTION WITH PULSED TRIP FOR SHUNT TRIP CIRCUIT BREAKER VERIFY RESET DOUBLE CLICK FOR TEST G F TRIP RUN D64DMCC REMOTE INDICATOR UNIT F 2022 03 00 ...

Страница 15: ...RAWING D64RPB125 DIMENSIONS ARE SHOWN IN INCHES MM IN BRACKETS OPEN WEIGHT 1 26 LBS PACKAGED WEIGHT 1 81 LBS 3 74 TERM BLK 1 12 2 83 3 70 1 00 0 49 3 15 HMCPE BREAKER HMCPE BREAKER 0 28 2 20 D64RPB125 D64RPB125 FRONT VIEW BOTTOM VIEW 7 1 80 8 21 3 56 95 12 5 25 4 28 5 72 94 Mounting holes with blind inserts ...

Страница 16: ...ROD BATCH NO P119 See Manual For Setup and Test Instructions MADE IN HOLLAND D64DMCC SER A1 For Use With D64RPB125 D64RPB 250 Relays GROUND FAULT SENSING AND RELAYING EQUIPMENT 70 BM LISTED OPEN WEIGHT 0 40 LBS 0 18 KG PACKAGED WEIGHT 0 95 LBS 0 43 KG A U SHAPED MOUNTING BRACKET AND 2 10 24 M5 SCREWS ARE SUPPLIED WITH EACH D64DMCC 2 72 3 33 69 85 M5 M5 RJ 12 PORT IS CENTERED IN BOTTOM OF THE D64DM...

Страница 17: ... failsafe or Failsafe mode manual reset press the remote RESET button to reset the relay the red TRIP LED will turn off and the green RUN LED will flash If the D64RPB125 is in the Auto Reset mode it will reset automatically after 3 seconds the red TRIP LED will turn off and the green RUN LED will flash If the D64RPB125 is in the Pulsed operating mode 0 5 seconds after the trip the output relay wil...

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