background image

7

Instruction Book    

IB182023EN   March 2016   www.eaton.com

AMH-4.76-VR

Replacement Circuit Breaker

SECTION 3:   RECEIVING, HANDLING, AND 
STORAGE

Type AMH-4.76 VR-series circuit breakers are subjected to complete 

factory production tests and inspection before being packed. They 

are shipped in packages designed to provide maximum protection to 

the equipment during shipment and storage and at the same time to 

provide convenient handling. Accessories such as the maintenance 

tool, cell code plate, (if applicable) etc. are shipped with the breaker 

(Figure 3.1).

3.1   RECEIVING

Until the breaker is ready to be delivered to the switchgear site 

for installation, DO NOT remove it from the shipping crate. If the 

breaker is to be placed in storage, maximum protection can be 

obtained by keeping it in its crate.
Upon receipt of the equipment, inspect the crates for any signs of 

damage or rough handling. Open the crates carefully to avoid any 

damage to the contents. Use a nail puller rather than a crow bar 

when required.
When opening the crates, be careful that any loose items or 

hardware are not discarded with the packing material. Check the 

contents of each package against the packing list.
Examine the breaker for any signs of shipping damage such as 

broken, missing or loose hardware, damaged or deformed insulation 

and other components. File claims immediately with the carrier if 

damaged or loss is detected and notify the nearest Eaton’s Electrical 

Services & Systems office.

Tools and Accessories

Mainttnanct Tool / Manual Chargt Handlte:

  This tool is used 

to manually charge the closing spring. One maintenance tool is 

provided with each vacuum unit replacement breaker. (Style# 

94C9506G01)

Racking Handlte:   

The racking handle is used to drive the racking 

mechanism which moves the circuit breaker into and out of the cell. 

The original OEM racking handle will interface with the VR-Series 

replacement breaker racking mechanism and is therefore not 

provided as part of the vacuum replacement breaker. A replacement 

racking handle may be purchased directly from Eaton. (Style# 

5D11330G01)

3.2   HANDLING

 WARNING

DO NOT USE ANY LIFTING DEVICE AS A PLATFORM FOR PERFORMING 

MAINTENANCE, REPAIR OR ADJUSTMENT OF THE BREAKER OR FOR 

OPENING, CLOSING THE CONTACTS OR CHARGING THE SPRINGS. THE 

BREAKER MAY SLIP OR FALL CAUSING SEVERE PERSONAL INJURY. 

ALWAYS PERFORM MAINTENANCE, REPAIR AND ADJUSTMENTS ON A 

WORKBENCH CAPABLE OF SUPPORTING THE BREAKER TYPE. 

VR-Series breaker shipping containers are designed to be handled 

either by use of an overhead lifting device or by a fork lift truck. If 

containers must be skidded for any distance, it is preferable to use 

roller conveyors or individual pipe rollers.

Once a breaker has been inspected for shipping damage, it is best 

to return it to its original shipping crate until it is ready to be installed 

in the Metal-Clad Switchgear.

When the breaker is ready for installation, a lifting harness in 

conjunction with an overhead lift or portable floor lift can be used 

to move the breaker. If the breaker is to be lifted, position the lifting 

device over the breaker and insert the lifting harness hooks into the 

breaker side lifting points and secure (lifting straps should have at 

least a 500lbs lift capacity over the approximate breaker weight). Be 

sure the hooks are firmly attached before lifting the breaker. Stand a 

safe distance away from the breaker while lifting and moving.

Figurt 3.1.a. Typical Manual Chargt Handlt

Figurt 3.1.b. Rotary Racking Handlt

Figurt 3.2. Lifting AMH-4.76-VR 

Содержание AMH-4.76-VR

Страница 1: ...March 2016 Instruction Book IB182023EN AMH 4 76 VR Replacement Circuit Breaker Supercedes October 2013 Effective AMH 4 76 VR 4 76 1200A Shown...

Страница 2: ...office should be consulted Sale of the product shown in this literature is subject to the terms and conditions outlined in appropriate Eaton selling policies or other contractual agreement between Ea...

Страница 3: ...BLOCK 13 4 7 INTERLOCKS 13 4 7 1 ANTI CLOSE INTERLOCK 13 4 7 2 RACKING SYSTEM TRIP AND SPRING RELEASE INTERLOCKS 13 4 8 MISCELLANEOUS ITEMS 15 4 8 1 MOC OPERATOR 15 4 8 2 OPERATIONS COUNTER 15 SECTION...

Страница 4: ...K RESPONSE CODE VR Series circuit breakers have a quick response code QR Code on the escutcheon of the circuit breaker cover This QR Code is a matrix barcode that provides direct access to download VR...

Страница 5: ...VR Replacement Circuit Breaker E H I G F J H D B C C A Table 2 AMH 4 76 VR Dimensions Breaker Type Existing Breaker Rated Continuous Current at 60 Hz Amps A B C D E F G H I J AMH 4 76 VR 250 250U 120...

Страница 6: ...nd or property damage Do not work on a breaker with the secondary test coupler engaged Failure to disconnect the test coupler could result in an electrical shock leading to death personnel injury and...

Страница 7: ...eaker Style 94C9506G01 Racking Handle The racking handle is used to drive the racking mechanism which moves the circuit breaker into and out of the cell The original OEM racking handle will interface...

Страница 8: ...nual trip button The breaker will trip as shown by the breaker contacts open green indicator After completing this initial check leave the closing springs discharged and breaker contacts open Outdoor...

Страница 9: ...ont External View of AMH 4 76 VR Front External View 1 Manual Charging Socket 5 Guide Bar 9 MOC Actuator 2 Push To Close Button 6 Breaker Contacts Indicator 10 Push To Open Button 3 Racking Access Doo...

Страница 10: ...Replacement Circuit Breaker Figure 3 4 Rear External View of AMH 4 76 VR Rear External View 1 Shutter Actuator 4 SURE CLOSE Spring 7 Secondary Disconnect 2 Primary Disconnect 5 Guide Rail 8 Ground Con...

Страница 11: ...he vacuum to be quickly restored and prevents the transient recovery voltage from causing a restrike across the gap of the open contacts 4 1 1 THE INTERRUPTER ASSEMBLY Each interrupter is assembled at...

Страница 12: ...r positions shown in Figure 4 6 as follows a Breaker open closing springs discharged b Breaker open closing springs charged c Breaker closed closing springs discharged d Breaker closed closing springs...

Страница 13: ...ely retrofitted breakers Consequently it prevents the breaker from closing automatically even though the control close contact may have been made while the breaker is racked to the CONNECTED position...

Страница 14: ...een Test and Connect positions OPERATION C and NO C and NC C and NO C and NO C and NC C and NO Brown Switch Black Switch Black Switch Brown Switch SWITCH TERMINAL LS1 bb LS2 aa LS2 bb LC PS1 PS2 Break...

Страница 15: ...e breaker s MOC operator interfaces with the cell MOC switch in the same manner as the original breaker being replaced All VR Series breakers which are supplied with MOC operators are engineered with...

Страница 16: ...t Front Faceplate Removed 18WR Vacuum Element 1 LH Closing Spring 5 Spring Release Assembly 9 Manual Charge Socket 2 Motor Cutoff Switch 6 Shunt Trip Assembly 10 Ratchet wheel 3 Latch Check Switch Rea...

Страница 17: ...Spring Release Close Latch 6 Ratchet Wheel 11 Anti Close Interlock 2 Pole Shaft 7 Spring Crank 12 Motor Ratchet Lever 3 Closing Spring Fixed End 8 Cam Shaft 13 Spring Release Close Clapper 4 Closing...

Страница 18: ...g Spring Discharged 4 9 c Breaker Closed and Closing Spring Discharged 4 9 b Breaker Open and Closing Spring Charged 4 9 d Breaker Closed and Closing Spring Charged Charging Schematic 1 Main Link Roll...

Страница 19: ...he cell Maintenance usually means cleaning and lubricating the MOC mechanism If the MOC has seen a large number of cycles however worn components may have to be replaced To insure the proper operation...

Страница 20: ...an audible click and the springs Charged Discharged Indicator shows Charged Remove the maintenance tool NOTICE IF THE SPRINGS ARE TO BE CHARGED ON A CLOSED BREAKER NO CLICK IS HEARD AT THE END OF CHAR...

Страница 21: ...ndicator reads OPEN d Push the circuit breaker into the cell until the mechanical stop is reached this will be indicated by an audible click At this point the side plunger has fallen into the front sl...

Страница 22: ...the breaker can be operated either electrically or mechanically Remove rotary racking handle before performing any testing b To further remove the breaker to the disconnect position continue turning...

Страница 23: ...ted Withstand 1125V 60Hz For 1 Minute Hipot Tester Clean And Retest Or Replace 2 Power Element Vacuum Interrupters Contact Erosion Visibility Of Mark Visual Close The Breaker And Look For Green Mark O...

Страница 24: ...ential test is recommended a DC test may be performed if only a DC test unit is available but is not recommended In this case the equipment must be capable of delivering 5 milliamperes for one minute...

Страница 25: ...the primary circuit Open the breaker Connect the high potential lead of the test machine to one of the poles of the breaker Connect the remaining poles and breaker frame to ground Start the machine w...

Страница 26: ...nergy available in terms of over travel in inches to close the breaker contacts to their full extent It may be used periodically to monitor the health of the mechanism General Information The CloSure...

Страница 27: ...uit breaker then close it then reopen it Verify that the mark made in Step 7 is aligned with the pen opening If it is not aligned this indicates a problem with the circuit breaker stop the test and co...

Страница 28: ...Sharpie 15o Left and Right Figure 6 13 Top view of Cam and Marker Interface Cam Marker CloSure Tool TM 15O 15O Figure 6 10 With Marker in Hole C While Closing Breaker Figure 6 8 Manually Charging Clo...

Страница 29: ...cam shaft the main link and the motor eccentric These bearings are packed at the factory with a top grade slow oxidizing grease which normally should be effective for many years They should not be dis...

Страница 30: ...Cut Off Contacts Open Or Burned Trip Coil Assembly Clapper Fails To Reset Closing Sound But No Close Pole Shaft Not Open Fully Trip Latch Reset Spring Damaged Or Missing Trip Bar D Shaft Fail To Rema...

Страница 31: ...Breaker Auxiliary Switch 94C9525G13 5 BREAKER POSITION SWITCH Breaker Position Switch PS1 94C9525H06 6 BREAKER POSITION SWITCH Breaker Position Switch PS2 94C9525H07 7 LATCH CHECK SWITCH Latch Check...

Страница 32: ...levard Cleveland OH 44122 United States Eaton com 2013 Eaton All Rights Reserved Printed in USA Publication No IB182023EN March 2016 Eaton is a registered trademark All trademarks are property of thei...

Отзывы: