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Instruction Book

 

 

Effective: November 2017 

Page 45 

 

IB131016EN 

For more information visit: 

www.Eaton.com

 

 

 

5-5.2 RATING PLUG 

 
All trip units use a fixed type rating plug. The current 
rating of the rating plug must match the current 
rating of the current sensors (Figure 

5-19 

and Table 

5.2). 

The rating plug performs several functions: 

 
1) It tells the trip unit what the rating is of the current 
sensors. A label on the front of the rating plug clearly 
indicates that the rating plug and sensors must have 
the same rating. 
 
2) It determines the maximum instantaneous 
setting which is a function of the current sensor 
rating. 
 
If the rating plug is removed from the trip unit, the 
circuit breaker will trip if it is carrying current. Make 
certain the rating plug is secured in position with its 
retaining screw. 

Do not torque the retaining screw 

beyond 15 In-Oz. 

 
Refer to Table 

5.2 

for a tabulation of the available 

rating plugs. 
 

5-5.3 CURRENT SENSORS 

 
Three current sensors are installed at the rear of 
the cassette on the lower terminals. The sensors 
produce an output current proportional to the load 
current. Under pre-selected conditions of current 
magnitude and time, the sensors furnish the trip unit 
with a signal and the energy required to trip the 
circuit breaker. 
 

 

 

 

 

 

Table 5.2 Current Sensors and Matching Rating Plugs 

Current Rating in Amperes 

100 200  250 
300 400  600 
630 800  1000 

1200 1250 

1600 

2000 2500 

---- 

 

 

Neutral current sensors are available for customer 
installation. The additional sensor is not supplied 
with the circuit breaker and must be ordered 
separately. They are wired to the trip unit through 
the secondary contacts of the circuit breaker. 

 

Zero sequence transformers (vectorial summation) 
are available with a 100:1 and 200:1 tap ratio. 

 

Refer to Table 

5.2 

for a tabulation of the available 

current sensor ratings. 

 

5-5.4 TRIP ACTUATOR 

 

The trip actuator is a small cylindrically shaped 
electromagnetic device which acts mechanically to 
trip the circuit breaker. In general, it is comprised of 
a permanent magnet, a coil and a spring loaded rod 
to produce the mechanical tripping, and a lever for 
resetting the actuator after tripping occurs. The 
electronic trip unit provides a pulse which 
counteracts the effect of the permanent magnet, 
allowing the spring loaded rod to act mechanically. 
The device is reset when the circuit breaker opens. 

 

Содержание 50 VCP-TR16

Страница 1: ...aton com Instructions for the Use Operation and Maintenance of Types VCP T and VCP TR Vacuum Circuit Breakers IB131016EN Effective November 2017 VCP TR Fixed up to 25kA VCP T Drawout up to 25kA VCP TR...

Страница 2: ......

Страница 3: ...EIR NAMEPLATE RATINGS OPERATION OUTSIDE OF THESE RATINGS MAY CAUSE THE EQUIPMENT TO FAIL RESULTING IN DEATH BODILY INJURY AND PROPERTY DAMAGE ALL SAFETY CODES SAFETY STANDARDS AND OR REGULATIONS AS TH...

Страница 4: ...rfaces 23 4 6 2 Circuit Breaker Positioning 24 4 6 3 Drawout Electrical Interfaces 26 4 6 4 Levering Circuit Breaker 28 SECTION 5 DESCRIPTION AND OPERATION 5 1 Introduction 31 5 2 Vacuum Interrupter A...

Страница 5: ...referred Lifting Method Using Lifting Yoke To Lift 40kA Breaker 14 3 5 Front and Rear Views All VCP TR Fixed except 25kA 2000 2500A and all 31 5 40kA 16 3 6 Front and Rear Views All VCP T Drawout exce...

Страница 6: ...ry Protective Hood in Place 37 5 15 Top View Secondary Connectors 43 5 16 Secondary Male Connector with Female Pins 43 5 17 Optional Terminal Block 43 5 18 AMP Secondary Wiring Removal Tool AMP 305183...

Страница 7: ...able in voltage classes of 4 76 8 25 and 15 0 kV They are tested in accordance with ANSI C37 04 and C37 09 Table 1 1 1 1 VCP T and VCP TR Vacuum Breaker Ratings Refer to Tables 1 1 and 1 2 on pages 2...

Страница 8: ...60 600 1200 1600 2000 2500 25 65 10000 10000 10000 10000 10000 50 VCP T32 and 50 VCP TR32 4 76 19 60 600 1200 2000 2500 31 5 82 10000 10000 10000 10000 50 VCP T40 and 50 VCP TR40 4 76 19 60 600 1200...

Страница 9: ...36 95 600 1200 1600 20 52 10000 10000 10000 150 VCP T25 and 150 VCP TR25 15 36 95 600 1200 1600 2000 2500 25 65 10000 10000 10000 10000 150 VCP T32 and 150 VCP TR32 15 36 95 600 1200 2000 2500 31 5 82...

Страница 10: ...age 4 For more information visit www Eaton com IB131016EN 1 2 Types VCP T and VCP TR Outlines and Dimensions Circuit Breakers and Drawout Cassettes Figure 1 1 VCP TR Fixed Breaker Outlines in inches m...

Страница 11: ...Instruction Book Effective November 2017 Page 5 IB131016EN For more information visit www Eaton com Figure 1 2 VCP T Drawout Breaker Outlines in inches mm except 25kA 2000A and all 31 5 40kA...

Страница 12: ...Instruction Book Effective November 2017 Page 6 For more information visit www Eaton com IB131016EN Figure 1 3 VCP T Breaker Cassette Outlines in inches mm except 25kA 2000A and all 31 5 40kA...

Страница 13: ...Instruction Book Effective November 2017 Page 7 IB131016EN For more information visit www Eaton com Figure 1 4 VCP TR Fixed Breaker Outlines in inches mm Refer to above Applicable Ratings Table...

Страница 14: ...Instruction Book Effective November 2017 Page 8 For more information visit www Eaton com IB131016EN Figure 1 5 VCP T Drawout Breaker Outlines in inches mm Refer to above Applicable Ratings Table...

Страница 15: ...Instruction Book Effective November 2017 Page 9 IB131016EN For more information visit www Eaton com Figure 1 6 VCP T Breaker Cassette Outlines in inches mm Refer to above Applicable Ratings Table...

Страница 16: ...Instruction Book Effective November 2017 Page 10 For more information visit www Eaton com IB131016EN REFER TO IL131031EN FOR VCP T T VAC 31 5kA 40kA 2000A Cassette Bus Bar Assembly Instructions...

Страница 17: ...use an isolation means and follow all lock out and tagging rules of the Local Electrical Codes and any and all applicable codes regulations and work rules Always ensure that drawout circuit breakers a...

Страница 18: ...ircuit breaker is described in the next paragraph in detail Unpacking a drawout circuit breaker is also simple to accomplish and is not described here in detail Just proceed by carefully removing all...

Страница 19: ...Instruction Book Effective November 2017 Page 13 IB131016EN For more information visit www Eaton com...

Страница 20: ...pproximately 400 watts for each 100 cubic feet of volume is recommended with the heaters distributed uniformly throughout the structure near the floor Indoor storage should be in a building with suffi...

Страница 21: ...d 150 VCP T25 600 1200 1600 2000 2500 168 170 172 342 346 245 247 249 432 NA 161 161 161 161 NA 50 VCP TR32 and 50 VCP T32 600 1200 1600 2000 2500 329 329 333 338 342 419 419 424 428 NA 301 301 301 30...

Страница 22: ...rface or Bottom Conductor 69C3008H03 11 Drive Insulator with Internal Contact Loading Spring Wipe Spring 16kA 69C3053G01 25kA 69C3053G03 12 Vacuum Interrupter Movable Stem 13 Rear Customer Mounting Ho...

Страница 23: ...e Unit Assembly 67A3158 67A3159 or 67A3160 Depending on the kA and AMP Rating Contact your Eaton Sales or Local Eaton Rep for more information 10 Primary Disconnect Finger Cluster 1200 1250A Shown 120...

Страница 24: ...Primary Connection Pad 68B3219H01 11 Primary Insulating Tube Spout 70D3211H01 12 Safety Shutter Operating Arm 68B3332H01 13 Secondary Umbilical Cord Connector Cell Wiring Harness 69C3259G01 Male Conne...

Страница 25: ...Pole Unit Molding Removable Cover 70D3251H02 8 Vacuum Interrupter Located Behind Removable Back Covers Part of Pole Unit 9 Cradle with Levering Mechanism 69C3305G11 10 Shoot Bolt Handle Part of 69C330...

Страница 26: ...nism 69C3287H02 10 Primary Insulating Tube Spout 69C3347G02 11 Safety Shutter Operating Arm 68B3298H03 12 Secondary Umbilical Cord Connector Male Connector 73477JAA01 13 Customer Ground Connection 69C...

Страница 27: ...10895G01 Supplied Lead Security Seals 4 Manual OFF Button 2A10895G01 WTU 2C12190G01 2C12190G02 5 Manual ON Button 2A10895G01 W O 2C12812H06 6 Manual Charging Handle 2C12297G01 13 Front Cover Mounting...

Страница 28: ...Both secondary connection devices are mounted at the top front of the circuit breaker Secondary contacts are dedicated and identified Refer to Figures 5 10 to 5 13 for secondary connection details NOT...

Страница 29: ...ECTRICAL FAULT WHICH COULD RESULT IN DEATH BODILY INJURY AND OR EQUIPMENT DAMAGE Figure 4 2 Bottom View of VCP TR Circuit Breaker showing Mounting Holes As the circuit breaker is pushed into the struc...

Страница 30: ...g the fixed primary disconnects The locking system is not automatically disabled when the breaker is being connected Consequently the lock must be removed prior to racking or damage to the shutter dri...

Страница 31: ...the floor of the cassette in a guided manner Position the circuit breaker so that the two rear wheels begin to roll on the cassette s floor and then firmly push the circuit breaker into the cassette u...

Страница 32: ...made between the breaker and the cassette Refer to paragraph 4 6 3 for details on making secondary connections to the cassette Once the secondary connection is made and the shoot bolt handle is in Po...

Страница 33: ...ation 2 to Location 3 right and forward in keyed slot Figure 4 12 This will lock the secondary connector of the umbilical cord and the cassette s secondary connector together The shoot bolt handle can...

Страница 34: ...he next paragraph 4 6 4 levering details and additional safety shutter information 4 6 4 LEVERING CIRCUIT BREAKER CAUTION MAKE SURE THE CIRCUIT BREAKER ELEMENT IS IN THE FULLY RACKED OUT POSITION IN T...

Страница 35: ...cess If the breaker is closed and in the TEST position it will trip when the screw lock plate is pushed In addition the circuit breaker will not close with the locking plate recessed To connect the ci...

Страница 36: ...ver the circuit breaker out of the CONNECT position reverse the process just described for levering the circuit breaker to the CONNECT position Remember that the circuit breaker must be open before th...

Страница 37: ...made through a standard secondary disconnect block or an optional screw type terminal block supplied in kit form The drawout VCP T circuit breakers utilize spring loaded finger disconnects to make it...

Страница 38: ...ont Cover Removed 1 Secondary Wiring 2 Through The Window Accessories 3 Electric Charging Motor 4 Manual Charging Handle 5 Contact Status Open Close 6 Spring Status Charged Discharged 7 Manual OFF Pus...

Страница 39: ...0895G01 6 Spring Status Charged Discharged 2A10895G01 7 Manual OFF Pushbutton 2A10895G01 8 Manual ON Pushbutton 2A10895G01 9 Operations Counter 592C040H01 10 5A 5B Auxiliary Switch 698B822H01 11 Openi...

Страница 40: ...re vacuum interrupter assembly must be replaced 5 2 2 CONTACT WIPE AND STROKE Up to 25kA Contact wipe is the indication of 1 the force holding the vacuum interrupter contacts closed and 2 the energy a...

Страница 41: ...th one shunt trip The closing springs can only be charged manually To manually charge the springs insert one finger in the recess behind the charging handle and pull out This permits a hand to grasp t...

Страница 42: ...l circuit breakers have a standard mechanical anti pump feature If the circuit breaker is open it only accepts one attempt to reclose when the close command continues uninterrupted 5 3 5 LATCH CHECK S...

Страница 43: ...ts Figure 5 15 There are two secondary connection options for fixed type VCP TR circuit breakers 1 Standard Secondary Disconnect Block The secondary disconnect block is a female connector with male pi...

Страница 44: ...Instruction Book Effective November 2017 Page 38 For more information visit www Eaton com IB131016EN Figure 5 10 VCP T and VCP TR Non Trip Unit Connection Diagram...

Страница 45: ...Instruction Book Effective November 2017 Page 39 IB131016EN For more information visit www Eaton com Figure 5 11 VCP T and VCP TR with 520V Trip Unit Connection Diagram...

Страница 46: ...Instruction Book Effective November 2017 Page 40 For more information visit www Eaton com IB131016EN Figure 5 12 VCP T and VCP TR with 1150V Trip Unit Connection Diagram...

Страница 47: ...Instruction Book Effective November 2017 Page 41 IB131016EN For more information visit www Eaton com Figure 5 12A VCP T and VCP TR with 520MCV Trip Unit Connection Diagram...

Страница 48: ...Instruction Book Effective November 2017 Page 42 For more information visit www Eaton com IB131016EN Figure 5 13 VCP T Drawout Umbilical Cord and Connector Wiring Diagram...

Страница 49: ...Instruction Book Effective November 2017 Page 43 IB131016EN For more information visit www Eaton com Figure 5 15 Top View Secondary Connectors Figure 5 18 AMP Secondary Wiring Removal Tool AMP 305 183...

Страница 50: ...self powered When the circuit breaker is closed no external power is required to operate their protective systems Current signal levels and the control power are derived from the current sensors moun...

Страница 51: ...ional to the load current Under pre selected conditions of current magnitude and time the sensors furnish the trip unit with a signal and the energy required to trip the circuit breaker Table 5 2 Curr...

Страница 52: ...ip devices and one close device can be used The three plug in accessories are Shunt Trip ST Spring Release SR Undervoltage Release UVR Shunt Trip The shunt trip opens the circuit breaker instantaneous...

Страница 53: ...20 Vac 187 242 450 VA 60 ms 240 Vac 204 264 450 VA 60 ms 5 6 2 INTERNAL ELECTRICAL ACCESSORIES Other electrical accessories are mounted inside the circuit breaker behind the front cover Access to thes...

Страница 54: ...06 138 3 Amperes 400 of Running 250 VA 5 sec 220 Vdc 187 242 2 Amperes 400 of Running 250 VA 5 sec 250 Vdc 213 275 2 Amperes 400 of Running 250 VA 5 sec 110 Vac 94 121 3 Amperes 400 of Running 250 VA...

Страница 55: ...l interlock holds one or more circuit breakers tripped prevents closure Figure 5 27 Pushbutton Cover Mounted is interconnected with either cables or rods depending upon the relative orientation of the...

Страница 56: ...insure the best possible ongoing service It is imperative that an established schedule be followed To establish an exact schedule for a specific installation use the following guidelines 1 In a clean...

Страница 57: ...indicator is visible Contact wipe erosion 40Ka Refer to 6 5 1 details Replace pole unit 87mm Replace pole unit assembly Adequate Vacuum See Section 6 5 Dirt on ceramic body Visual Check Clean with dr...

Страница 58: ...a dc test unit is available In this case the equipment must be capable of delivering 5 milliamperes for one minute to avoid ambiguity due to field emission or leakage currents and the test voltage sha...

Страница 59: ...r more information visit www Eaton com Figure 6 1 Contact Erosion Mark Visible on Stem Figure 6 2 Contact Wipe Inspection Area Figure 6 3 Satisfactory Contact Wipe Condition with Breaker Closed Figure...

Страница 60: ...cates that the contacts have eroded to an unacceptable performance level The entire vacuum interrupter assembly must be replaced Vacuum interrupters on 31 5 40kA breakers are not visible from the rear...

Страница 61: ...t machine Ground the breaker frame Starting with zero increase the voltage to 1500 volts rms Maintain the voltage for one minute Successful withstand indicates satisfactory insulation strength of the...

Страница 62: ...replace shunt trip if faulty Secondary contact wiring problem Make sure electrical pin and socket connectors are properly seated in molded plug Verify proper wiring Circuit breaker cannot be opened lo...

Страница 63: ...se if faulty Secondary contact wiring problem Make sure electrical pin and socket connectors are properly seated in molded plug Verify proper wiring Latch check switch open Bad switch or not reset Cir...

Страница 64: ...Instruction Book Effective November 2017 Page 58 For more information visit www Eaton com IB131016EN Figure 6 7 Circuit Breaker Lubrication...

Страница 65: ...Instruction Book Effective November 2017 Page 59 IB131016EN For more information visit www Eaton com Figure 6 8 Drawout Cassette Lubrication...

Страница 66: ...mmended the IEEE Std C37 10 Section A 1 and the reporting form IEEE Std 1325 be considered for reporting the breaker failure event to EATON SECTION 7 RENEWAL PARTS 7 1 GENERAL In order to minimize pro...

Страница 67: ...age 61 IB131016EN For more information visit www Eaton com Ronis 67A3140G01 Fixed Bkr Only Castell 67A3140G02 Fixed Bkr Only Kirk 67A3140G03 Fixed Bkr Only Kirk 69C3333G01 Draw Out Bkr Only Eaton does...

Страница 68: ...31 5kA 67A3158G51 67A3158G52 67A3158G54 67A3158G55 67A3158G56 67A3158G57 5kV 40kA 67A3158G61 67A3158G62 67A3158G64 67A3158G65 67A3158G66 67A3158G67 7 5kV 16kA 67A3159G21 67A3159G22 67A3159G24 67A3159G...

Страница 69: ...Instruction Book Effective November 2017 Page 63 IB131016EN For more information visit www Eaton com...

Страница 70: ...tor Customer Field Installable 9 Breaker Terminal Block Bracket Additional items available from manufacturer Pin for 14 18 AWG wire AMP 66597 2 Pin for 18 26 AWG wire AMP 640545 2 Pin Crimper Tool AMP...

Страница 71: ...Instruction Book Effective November 2017 Page 65 IB131016EN For more information visit www Eaton com...

Страница 72: ...Instruction Book Effective November 2017 Page 66 For more information visit www Eaton com IB131016EN 69C7573G11 69C7573G12...

Страница 73: ...e information visit www Eaton com 7 IP54 Cover Kit Transparent Customer Field Installable 9 25kA Racking Cradle 69C3305G01 Customer Field Installable 8 Spout Boot up to 25kA only Customer Field Instal...

Страница 74: ...G04 400 69C3011H04 400 5720B93G05 600 69C3011H06 600 5720B93G06 630 69C3011H63 630 5720B93G07 800 69C3011H08 800 5720B93G08 1000 69C3011H10 1000 5720B93G09 1200 69C3011H12 1200 5720B93G10 1250 69C3011...

Страница 75: ...er 2017 5 15Kv VCP T VCP TR Front Cover Castell and Kirk Lock Kit 69C3150G01 Eaton Corporation 1000 Cherrington Parkway Moon Township PA 15108 4312 USA tel 1 800 525 2000 www EatonElectrical com VCP T...

Страница 76: ...Instruction Book Page 70 Effective November 2017 For more information visit www Eaton com IB131016EN...

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