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Before commencing the installation

• Disconnect the power supply of the device. 

• Ensure that devices cannot be accidentally retriggered.

• Verify isolation from the supply.

• Ground and short-circuit.

• Cover or enclose neighbouring units that are live. 

• Follow the engineering instructions (IL) of the device 

concerned.

• Only suitably qualified personnel in accordance with 

EN 50110-1/-2 (VDE 0105 Part 100) may work on this device/
system.

• Before installation and before touching the device ensure 

that you are free of electrostatic charge. 

• The functional earth (FE) must be connected to the 

protective earth (PE) or to the potential equalizing.
The system installer is responsible for implementing this 
connection.

• Connecting cables and signal lines should be installed so 

that inductive or capacitive interference do not impair the 
automation functions.

• Install automation devices and related operating elements 

in such a way that they are well protected against uninten-
tional operation.

• Suitable safety hardware and software measures should 

be implemented for the I/O connection so that a cable or 
wire breakage on the signal side does not result in 
undefined states in the automation device.

• Ensure a reliable electrical isolation of the low voltage for 

the 24 V supply. Only use power supply units complying 
with IEC 60364-4-41 or HD 384.4.41 S2 (VDE 0100 part 410).

• Deviations of the mains voltage from the nominal value 

must not exceed the tolerance limits given in the technical 
data, otherwise this may cause malfunction and 
dangerous operation.

• Emergency-Stop devices complying with IEC/EN 60204-1 

must be effective in all operating modes of the automation 
devices. Unlatching the emergency switching off devices 
must not cause restart.

• Built-in devices for enclosures or cabinets must only be 

run and operated in an installed state, desk-top devices or 
portable devices only when the housing is closed.

• Measures should be taken to ensure the proper restart of 

programs interrupted after a voltage dip or failure. This 
should not cause dangerous operating states even for a 
short time. If necessary, emergency switching off devices 
should be implemented.

• Wherever faults in the automation system may cause 

damage to persons or property, external measures must 
be implemented to ensure a safe operating state in the 
event of a fault or malfunction (for example, by means of 
separate limit switches, mechanical interlocks, etc.).

• During operation, and depending on their degree of 

protection, variable frequency drives may have live, 
uninsulated, moving, and/or rotating parts, as well as hot 
surfaces.

• The impermissible removal of the required cover, 

improper installation or incorrect operation of the motor or 
variable frequency drive can cause the failure of the 
device and serious injury and/or material damage.

• Comply with all applicable national accident prevention 

regulations (e.g. BGV A3) when working with energized 
variable frequency drives.

• The electrical installation must be carried out in 

accordance with the relevant regulations (e.g. with regard 
to cable cross sections, fuses, PE).

• All transport, installation, commissioning and mainte-

nance work must only be carried out by trained personnel 
(observe IEC 60364, HD 384 or DIN VDE 0100 and national 
accident prevention regulations).

• If applicable, systems in which variable frequency drives 

are installed must be equipped with additional monitoring 
and protective devices in accordance with the applicable 
safety regulations, e.g., the German Equipment and 
Product Safety Act, accident prevention regulations, etc. 
Making changes to the variable frequency drives by using 
the operating software is allowed.

• Keep all covers and doors closed during operation.

• When designing the machine, the user must incorporate 

mechanisms and measures that limit the consequences of 
a drive controller malfunction or failure (an increase in 
motor speed or the motor?9s sudden stop) so as to prevent 
hazards to people and property, e.g.:

– Additional stand-alone devices for monitoring parame-

ters that are relevant to safety (speed, travel, end 
positions, etc.)

– Electrical and non-electrical safety devices (interlocks 

or mechanical locks) for mechanisms that protect the 
entire system

– Due to the possibility of there being capacitors that are 

still holding a charge, do not touch live device parts or 
terminals immediately after disconnecting the variable 
frequency drives from the supply voltage. Heed the 
corresponding labels on the variable frequency drives

Eaton Industries

G

mbH

Safety instructions

Danger!
Dangerous electrical voltage!

Содержание 118705

Страница 1: ...Manual ESR5 NV3 30 Safety relay 12 19 MN049010EN...

Страница 2: ...ual All editions of this document other than those in German language are translations of the original operating manual 1 Edition 2019 publication date 12 19 See revision protocol in the About this ma...

Страница 3: ...ation system may cause damage to persons or property external measures must be implemented to ensure a safe operating state in the event of a fault or malfunction for example by means of separate limi...

Страница 4: ......

Страница 5: ...ic circuit diagram 10 5 Derating 11 6 Configuration 12 6 1 Setting the delay time 12 6 2 Protection against manipulation 13 7 Timing Diagrams 14 7 1 Configuring the time delay 14 7 2 Manually monitore...

Страница 6: ...10 1 Two channel emergency stop circuit with DA1 variable frequency drive 21 10 2 Two channel safety door monitoring with dropout delayed contacts and automatic reset with cross circuit detection 23 1...

Страница 7: ...l is intended for qualified personnel installing operating and maintaining the ESR5 NV3 30 safety relay 0 3 Additional documents For further information see the following documentation Instruction lea...

Страница 8: ...ersonal injury 0 4 3 Tips 0 5 Ordering data ESR5 NV3 30 safety relay Catalog No 118705 CAUTION Warns about the possibility of material damage CAUTION Warns of the possibility of hazardous situations t...

Страница 9: ...fications and upgrades should only be carried out by a skilled electrical engineer WARNING Risk of automatic machine restart For emergency stop applications the machine must be prevented from restarti...

Страница 10: ...er to the Application examples section for this CAUTION Risk of damage to equipment due to noise emissions When operating relay modules the operator must meet the requirements for noise emission for e...

Страница 11: ...epending on the external wiring up to category 4 PL e according to EN ISO 13849 1 or SILCL 3 according to EN 62061 can be achieved The safety relay has two enabling current paths that drop out without...

Страница 12: ...ing current paths e LED status indicator green K3 t K4 t f LED status indicator green K1 K2 g LED status indicator green Power h S11 S12 S21 S22 input circuits i S34 S35 start circuits j A1 A2 supply...

Страница 13: ...ternal error Safety relay is faulty Replace the safety relay Flashes 1 s OFF OFF External error Check the wiring and the operating voltage supply In the case of a manual reset Check the chronological...

Страница 14: ...ay input voltage S11 S12 Safety sensor switch 1 input circuit S21 S22 Safety sensor switch 2 input circuit S34 S35 Start circuit 13 14 Undelayed enabling current path 1 23 24 Undelayed enabling curren...

Страница 15: ...5 Derating ESR5 NV3 30 12 19 MN049010EN www eaton com 11 5 Derating Figure 3 Derating curve TA C I TH 2 A 2 50 40 30 20 10 0 60 40 80 100 120 20 0 5 15 25 35 45...

Страница 16: ...e configured delay time and press the reset button until the enabling current paths are closed and the Power LED lights up 6 1 Setting the delay time The delay time is set progressively between 0 1 s...

Страница 17: ...ation by covering with the label provided Figure 4 Applying the label ESR5 AP P R O VAL S K 1 K 2 K 3 t K 4 t 3 0 1 3 1 4 2 3 2 4 3 7 3 8 4 7 4 8 A 1 S 3 5 S 3 4 A 2 S 1 1 S 1 2 S 2 1 S 2 2 S 1 2 S 3...

Страница 18: ...9 MN049010EN www eaton com 7 Timing Diagrams 7 1 Configuring the time delay Figure 5 Configuring the time delay S12 S22 S34 S35 K1 K2 K3 K4 2 s 1 s TD Con guration with automatic starting Power Rotary...

Страница 19: ...7 2 Manually monitored reset S34 Figure 6 Manually monitored reset 7 3 Automatic reset S35 Figure 7 Automatic reset S12 S22 K3 K4 K1 K2 S34 TD S34 Manually monitored reset Normal operation Power S12 S...

Страница 20: ...ck outputs The following figure shows the signal form of clock outputs S11 and S22 To ensure correct function of the application the signals must not be smoothed too greatly by the capacitive and indu...

Страница 21: ...signals Permitted signal form for light grid safe PLC and API safe The following figure shows the permitted signal forms for external clock signals at inputs S12 and S22 The following applies to the...

Страница 22: ...24 V DC signal However cross circuit monitoring will no longer be available Figure 12 Two channel without cross circuit monitoring 8 4 Single channel without cross circuit monitoring Digital inputs S1...

Страница 23: ...wing situations Digital input S34 at HIGH level when switching on the power supply Digital input S34 does not switch to LOW level on demand and before the set delay time has elapsed Digital input S34...

Страница 24: ...light grid PLC Short circuit Between contact points A1 and A2 Remove short circuit 1 s Between S11 and S12 Error detection on next demand 1 s Between S21 and S22 Fault detection on next demand Fault...

Страница 25: ...tacts Install the emergency stop buttons outside the hazardous area and in a place where they are clearly visible Only start hazardous motion after a separate reset Test the emergency stop function on...

Страница 26: ...0 V 24 V 13 14 S1 F1 1 2 S2 21 22 11 12 F2 1 2 A1 A2 S22 S12 S21 S34 S11 37 38 47 48 K2 K11 K1 13 14 23 24 24 V DC Power 24 V AC DC K4 K3 F3 1 2 7 Reset ESR5 NV3 30 14 16 T1 DC BR DC W V U L1 L EMC L2...

Страница 27: ...detection Automatic reset A1 S35 Feedback of contactor contacts K5 and K6 at S35 Stop category 1 Monitoring of external contactors Safety level up to PL c EN ISO 13849 1 and SIL 1 EN 62061 Figure 17...

Страница 28: ...gth can be calculated using the total permissible resistance 500 The aforementioned values are intended as a guide Depending on the wiring and installation of the cable different lengths can be achiev...

Страница 29: ...om 25 12 Proof test For high demand applications according to IEC 61508 and EN 62061 the proof test interval corresponds to the switching device s duration of use see Technical Data section Replace th...

Страница 30: ...put data Contact type 2 enabling current paths undelayed 2 enabling current paths delayed Contact material AgSnO2 Minimum switching voltage 15 V AC DC Maximum switching voltage 250 V AC DC Limiting co...

Страница 31: ...d surge voltage insulation 4 kV basic insulation Dimensions W x H x D 22 5 x 99 x 114 5 mm Connection data Conductor cross section solid 0 2 mm2 2 5 mm2 Conductor cross section stranded 0 2 mm2 2 5 mm...

Страница 32: ...240 months Duration of use 240 months The specifications apply assuming the following calculation basis B10d 400000 at 3 A AC 15 DC 13 Cycles 8760 per year Safety characteristic data according to EN...

Страница 33: ...transmit and receive elements which detects the diffuse reflection of optical radiation generated in the device by an object located in a protective field specified in two dimensions Cat Category Clas...

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