EASY-BUILD DERBY LIGHTWEIGHT CLASS 108 DMU Скачать руководство пользователя страница 1

"EASY-BUILD" DERBY LIGHTWEIGHT CLASS

108 DMU ASSEMBLY INSTRUCTIONS.

SAFETY FIRST! CONSTRUCTING THIS KIT REQUIRES THE USE OF VOLATILE
SOLVENTS, ALWAYS FOLLOW THE MANUFACTURERS INSTRUCTIONS AND
ENSURE ADEQUATE VENTILATION. YOU WILL ALSO REQUIRE SHARP TOOLS
AND THE EDGES OF THE ETCHED PARTS CAN BE VERY SHARP SO TAKE
CARE WHEN HANDLING. WORK STEADILY AND SAFELY AT ALL TIMES.

INTRODUCTION

In order to get the most from your kit we recommend you read these instructions in full prior to
commencing construction making notes as to any assembly options, or changes to the suggested order
you think would suit your method of building better. However, we suggest you do follow to the order
of construction as we know it works! The general idea for assembly is to construct a box with a
removable floor. These are ‘honest’ instructions inasmuch that are based on our actual experience of
building the kit. If we have encountered a problem we will tell you how to get around it and where
practical future examples of this kit will be modified. Photo references will be found throughout these
instructions and consist of images taken of preserved units. Images of our Cravens units are also used
to illustrate a construction idea. To help you find the images they are identified by class and name of
photo. You will also find numerous additional prototype and model images to assist you create an
outstanding model.

GETTING STARTED

The basic steps are the same for both car types, so unless there is an operation specific to a particular
body type the instructions should be applied to both units as required. 

PREPARING THE SIDES

1)

Wash all moulded parts to remove molding and machining lubricants. Check each side

molding against the edge of the end moldings. Whilst we take great care to ensure the ends of the
side molding are true and square, take a few moments to check that the ends will make a good joint
with the sides. Also, remove a small amount of the moulded rib on the inside of each side at the non-
cab ends, i.e. the baggage end of the DMBS and the toilet end of the DMCL - about 3mm is ample.
Also check all window openings for cutting burrs and remove as necessary.

2)

(DMBS) The power car have guard’s doors that, on the prototype, open inward. To help you

identify the sides they are marked inside 1DMBS and 2DMBS in marker-pen. The guard’s
compartment is located in the baggage area, so the guard’s door is
one of the double (baggage) doors with a window on each side. On
the 1DMBS that is the first door with a window at the right hand end;
on 2DMBS the first door with a window at the left hand end (as you
look at the side flat on the table), see right. To depict the guard’s
doors simply scribe a line between the two scribed lines that outline

DOUBLE ‘BAGGAGE’ DOORS

Scribed Line

version 5 Feb 2013

Содержание DERBY LIGHTWEIGHT CLASS 108 DMU

Страница 1: ...will also find numerous additional prototype and model images to assist you create an outstanding model GETTING STARTED The basic steps are the same for both car types so unless there is an operation...

Страница 2: ...ype without the butterfly mounting part E11 It is probably unusual for this arrangement to have survived throughout the unit s working life so if possible check photographs of your chosen unit before...

Страница 3: ...es not need marking because the motor cut out in the floor makes orientation obvious 13 Check the floor molding for flatness if it appears too distorted some curvature is quite normal gently bend it i...

Страница 4: ...should now be drilled out as required No provision is made for this in the kit and so it is up to the builder to determine how best to achieve the installation NON CAB ENDS PREP These are our standard...

Страница 5: ...it but not sloppy if necessary clean hole with a 2 5mm drill Do not fix in position as adjustments will be made later 28 3 Using a pin add a tiny drop of oil NOT WD 40 into the bearing surface 28 4 Pl...

Страница 6: ...ogie stretcher While the basic bogie assembly sets identify and remove the bogie front channel guard irons speedo drive mount and bogie steps from the etched sheet 28 14 Fold up the bogie channels E3...

Страница 7: ...is might need further adjustment later on 29 5 Bolt one sideframe assembly to the bogie stretcher plate with 2x 2mm nuts and bolts provided 29 6 Insert the wheelsets into the assembly ensuring the set...

Страница 8: ...mm x 0 7mm 30 thou step treads and fix to the step supports as required BODY ASSEMBLY CONTINUED NOTE BEFORE PROCEEDING MAKE SURE YOU HAVE GOT THE CORRECT ROOF AND BODY PAIRED TOGETHER DMBS WITHOUT WAT...

Страница 9: ...loor molding 37 Check the floors will fit within the sides and end molding It is likely that you will have to adjust the floor width to gain the best fit Do this carefully removing the minimum amount...

Страница 10: ...U cables some method of attaching cables is necessary if not the castings can simply be fitted as is with the exception of C1d which should always be prepared as described 43 1 After cleaning up the c...

Страница 11: ...connection the final position being approximately as shown right The bottom mounting bracket should be 17mm from the bottom of the end 48 Decide whether to fit the small destination box C6 or the larg...

Страница 12: ...90o and fix solder glue into the half etch pads in the rear cab walls so that the folded projection forms a slot with the fold at the bottom of the cab partition See photo Partition with floor support...

Страница 13: ...See photo mid body strengthener and cab walls Cl 129 model for this additional much wider support as used on the Cravens Class 129 54 Cut a piece of 1mm 40 thou styrene 15mm wide to fit between the mo...

Страница 14: ...le assemblies have been mounted the exhaust stub on the diesel engines can be soldered or glued to the rear of the exhaust flexible canister the round cylindrical bit to give extra support to the exha...

Страница 15: ...e installing the etched window frames check the fit of the window glazing within the openings Carefully file the edges of the glazing panels until they fit snuggly but not sloppy nor tight Using a slo...

Страница 16: ...floor to be fitted Paint and fit toilet cubicle as appropriate FINAL ASSEMBLY 69 Find the windscreens you put in a safe place some time ago and fit using small amounts of adhesive If you have some RC...

Страница 17: ...and secure as before 79 Assemble the underframes onto the appropriate bodies and secure in place 80 Mount the bogies and ensure they are free to rotate The speedo drives can be connected to the soleba...

Страница 18: ...mm taken from rear of roof 99 8 8 237 21 Water filler DMCL only 46 5 DMBS BAGGAGE AREA ABS DIVIDER PARTITION WITH DOOR SEATING ARRANGEMENTS SHOWING FACING DIRECTION HALF PARTITIONS DMCL DTCL PARTITIO...

Страница 19: ...4 C15 C32 C13 C26 C30 C27 225mm 235mm 242mm 249mm C30 C31 C26 C13 C23 C19 C14 C11 C24 C15 C32 C13 C29 E8 C22 C25 C10 C17 C13 C18 C26 C31 100mm 104mm 132mm 146mm 156mm 181mm 203mm 220mm 230mm 242mm 245...

Страница 20: ...20 DMBS DMCL CASTINGS CONTROL DESK DETAILS...

Страница 21: ...EIVER BACKING for small casting C6 E14 SPEEDO SENDER BACKING for large casting C6 E15 LARGE HEADCODE BOX E16 LARGE HEADCODE BOX FRONT E17 LAMP IRONS E18 BRAKE WHEELS E19 2 DIGIT HEADCODE FRAME E20 HEA...

Страница 22: ...o with the round aluminium mounting is securely in place as described in the main text file or cut off the edge of the floor motor opening and mounting sufficiently to allow the motor to move through...

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