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Eastwood Technical Assistance: 800.343.9353  >>  [email protected]

WELDING SPARKS CAN CAUSE FIRE OR EXPLOSION! 

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Electric welding produces sparks which can be discharged considerable distances at high velocity igniting flammable or exploding 
vapors and materials. 

  -  Do not operate electric arc Welder in areas where flammable or explosive vapors are present.
  -  Do not use near combustible surfaces. Remove all flammable items within 35 feet of the welding area.

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Always keep a fire extinguisher nearby while welding.

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Use welding blankets to protect painted and or flammable surfaces, rubber weather-stripping, dash boards, engines, etc.

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If other persons or pets are in the area of welding, use welding screens to protect bystanders from sparks.

ELECTROMAGNETIC FIELDS CAN BE A HEALTH HAZARD! 

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The electromagnetic field that is generated during arc welding may interfere with various electrical and electronic devices such  
as cardiac pacemakers. Anyone using such devices should consult with their physician prior to performing any electric welding 
operations.

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Exposure to electromagnetic fields while welding may have other health effects which are not known.

ARC RAYS CAN BURN! 

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Arc rays produce intense ultraviolet radiation which can burn exposed skin and cause eye damage. Use a shield with the proper filter 
(a minimum of #11) to protect your eyes from sparks and the rays of the arc when welding or when observing open arc welding  
(see ANSI Z49.1 and Z87.1 for safety standards).

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Use suitable clothing made from durable flame-resistant material to protect your skin. 

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If other persons or pets are in the area of welding, use welding screens to protect bystanders from sparks and arc rays.

OPERATING THE MIG 90 WELDER

OVERLOAD PROTECTION

The Eastwood MIG 90 Welder is equipped with an overload protection. This device will protect the Welder if the duty cycle is exceeded. If the output is exceeded, 
the breaker will trip, the AMBER Overtemp Indicator will illuminate and cut off the power supply to the drive motor and MIG Gun although the fan will still run to 
cool the unit. This protection circuit must be reset manually by switching the unit back ON. Before restarting the unit allow the Welder to cool for a minimum of  
15 minutes or until the AMBER Overtemp Indicator goes out. 

ELECTRIC SHOCK CAN CAUSE INJURY OR DEATH! 

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Improper use of an electric Welder can cause electric shock, injury and death! Read all precautions described in the Welder Manual 
to reduce the possibility of electric shock.

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Disconnect Welder from power supply before assembly, disassembly, or maintenance of the MIG Gun, contact tip and when  
installing or removing nozzles. 

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Always wear dry, protective clothing and leather welding gloves and insulated footwear. Use suitable clothing made from durable 
flame-resistant material to protect your skin. 

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Always operate the Welder in a clean, dry, well ventilated area. Do not operate the Welder in humid, wet, rainy, or poorly ventilated 
areas.

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The electrode and work (or ground) circuits are electrically “hot” when the Welder is on. Do not allow these “hot” parts to come in 
contact with your bare skin or wet clothing.

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Separate yourself from the welding circuit by using insulating mats to prevent contact from the work surface.

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Be sure that the work piece is properly supported and grounded prior to beginning an electric welding operation.

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Always attach the ground clamp to the piece to be welded and as close to the weld area as possible. This will give the least  
resistance and best weld.

Содержание MIG 90

Страница 1: ...MIG 90 WELDER ASSEMBLY AND OPERATING INSTRUCTIONS Item 58015...

Страница 2: ...stwood Auto Darkening Helmet Concours 2 HVLP Paint Gun Items not covered under this warranty Consumables unless deemed defective are not covered by the 2 year warranty Abuse neglect and lack of mainte...

Страница 3: ...ed A 1 8 Ground Cable Clamp Assembly B 1 Shielding Gas Regulator C 1 4 6 Shielding Gas Hose D 1 Hose Clamp E 1 Handheld Welding Face Shield F 1 Shield Lens G 1 Shield Handle H 1 Shield Handle Retainin...

Страница 4: ...to cool for a minimum of 15 minutes When a safe temperature has been reached the Welder can be switched back on To increase the duty cycle turn down the Voltage Output control Going above 65 Amps will...

Страница 5: ...on the labeling and all other information provided with this product READ INSTRUCTIONS Thoroughly read and understand this manual before using Save for future reference ELECTRIC SHOCK CAN CAUSE INJUR...

Страница 6: ...er organs Use enough ventilation and or exhaust at the arc to keep fumes and gases from your breathing area Use an OSHA approved respirator when welding in confined spaces or where there is inadequate...

Страница 7: ...roved respirator when grinding or sanding Read all manuals included with specific grinders sanders or other power tools used before and after the welding process Be aware of all power tool safety warn...

Страница 8: ...ndicator Illuminates GREEN when the ON OFF Switch is ON e MIG Gun Connection Fixed f Negative Ground Connection Lead DCEN g Short Integral Ground Connection Lead h Positive Ground Connection DCEP REAR...

Страница 9: ...e the 11 Glass Shade G Lens under the Retaining Clips at the inside of the Shield F FIG 4 Snap the Handle H into its receptacle from the Back of the shield seating it fully and firmly FIG 4 Press the...

Страница 10: ...te help when moving or lifting cylinders A Shielding Gas Bottle is NOT INCLUDED with the Eastwood MIG 90 but is necessary to weld using Solid Wire It can be bought at most local Welding Supply Stores...

Страница 11: ...e of the spool slide the 4 Wire Spool onto the Spindle and reinstall the Spacer and the Spool Retaining Wingnut FIG 8 DO NOT unravel wire at this point SETTING THE WIRE TENSION ADJUSTER To set the ten...

Страница 12: ...topside of the spool and forward through the Guide Tube then over the wire Drive Roller and into the Wire Feed Hole FIG 10 8 Replace the Tension Arm and re latch the Wire Tensioner back into place FIG...

Страница 13: ...023 0 6mm and 0 030 0 8mm wire The MIG 90 Drive Roller is factory set and up ready to use 0 023 0 6mm solid wire IMPORTANT NOTE In this position the narrower 0 023 0 6mm grove is outboard under the w...

Страница 14: ...nders from sparks and arc rays OPERATING THE MIG 90 WELDER OVERLOAD PROTECTION The Eastwood MIG 90 Welder is equipped with an overload protection This device will protect the Welder if the duty cycle...

Страница 15: ...lding heats metal and tools to temperatures that will cause severe burns Use protective heat resistant gloves and clothing when using Eastwood or any other welding equipment Never touch welded work su...

Страница 16: ...e welding on an actual project can begin Refer to the Suggested Settings chart which is located inside the top panel Fig 3 of the Eastwood Welder From the chart select the baseline starting point for...

Страница 17: ...ll be important for reassembly The brass fitting attached to the end of the liner must be unfastened from the valve trigger body fully using a 10mm wrench This end of the liner is now prepared for rem...

Страница 18: ...bottle valve is closed then simultaneously push in the blue ring on the gas hose fitting to release the gas hose while pulling it out Fig 21 Release the latch and pull the MIG gun trigger connector of...

Страница 19: ...g around to spread out the heat making sure not to get one section too hot warping the metal Once the entire weld has been completed allow the metal to cool If necessary follow up with a flap disc to...

Страница 20: ...int between two pieces where the edges are being joined TEE WELD is a joint between two pieces where one is perpendicular to the other CORNER WELD is a joint between two pieces that meet at or near pe...

Страница 21: ...tes cooling welder then re try Wire Binding Up Ahead of Drive Feed Rolls Wire tension set too high Loosen drive roller tension Wire Burning Back to Contact Tip Drive motor wire tension is insufficient...

Страница 22: ...ze or worn contact tip Replace the contact tip for one of correct size or new condition Shielding Gas Not Flowing Out of MIG Gun Gas regulator not opened enough Open gas flow knob further to allow mor...

Страница 23: ...To order parts and supplies 800 343 9353 eastwood com 23 NOTES...

Страница 24: ...ompany 263 Shoemaker Road Pottstown PA 19464 USA 800 343 9353 eastwood com ACCESSORIES CONSUMABLE ITEMS 12211 0 023 Contact Tips 5 Pack 12224 0 030 Contact Tips 5 Pack 12210 Nozzle 20000 MIG Consumabl...

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