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16   Operation 

Film Unwinder 

 

Product Tray 

 

The product tray is the adjustable metal platform used to separate the film and to 
facilitate insertion of the product between the bottom and top layers of film. 

 

The  product  tray is adjustable to achieve proper depth equal to the total width  of the 
package, thereby allowing the product to be placed precisely at  the center-fold of the 
film each time. 
 

Film Support Rollers 

 

The film support rollers are positioned at the front end to cradle the film roll as film is 
dispensed. Vertical rods, one at each end of the film roll, help keep the film aligned with 
the product tray. 
 

Pin Perforator 

 

The pin perforator is located at the exit of the film unwind. It creates holes in the film (to 
allow air to escape during shrinking). The pin perforator allows  some  adjustment  and 
must be properly  located  with  relation to the depth of packages to be sealed. The 
position of the pin perforator should always be reviewed when changing the machine for 
a different size package  or different film  size. It is adjusted by the adjustment knob at 
the top  of the film unwind and located  to avoid dropping or damaging and so it is 
mounted out of the way. 
 

Mounting Film 

 
Select the proper width of center-fold film for the product being packaged, taking into 
account the width and height of the package. With the package properly positioned 
within the film in the sealing area, allow sufficient film to overlap the sealing bars so that 
a seal can easily be made without possibility of openings due to insufficient  film 
coverage. 
 
Place the film roll on the support rollers so they cradle the film. (See the illustration on 
the  following page.) Place the center-fold away from the operator, to the back of the 
machine. Position the film roll on the rollers and tighten the bolts on the film rack collars 
to hold the film roll in position. 
 
Decide whether the film is an A or B wind, and then thread it straight across and through 
the pin perforator. (See the following illustration.) When threading the film, make sure to 
pull excess film across the product tray and into the sealing area to ensure sufficient film 
to begin. When you have threaded the film, separate the top film from the bottom and 
insert the product tray between the film top and bottom. Make sure that the center-fold 
of the film is at the back of the product tray. This allows the operator to insert product on 
the product tray between the top and bottom layers of film to prepare to move the 

Содержание Perfomance EN Series

Страница 1: ...EM Performance Series Semi Automatic L Sealers User Guide EM1622T EM1622TK EM1636T EM1636TK...

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Страница 3: ...and Trademarks Copyright 2017 Eastey Enterprises Inc All rights reserved All trademarks and brand names are the property of their respective owners Eastey Enterprises 7041 Boone Ave N Brooklyn Park MN...

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Страница 5: ...mperature Controls 20 Maintenance 21 Silicone Rubber and Felt Seal Pad Replacement 21 Changing Hot Knife Inserts and Cutting Rules 22 Takeaway Conveyor Maintenance and Replacement 22 Wire Belt Repair...

Страница 6: ...any electrical or moving parts Do not place hands head or any part of the body inside the confines of the machine unless the mechanism is securely fastened and the electrical supply is shut off Do not...

Страница 7: ...e This equipment is designed for indoor operation in a typical clean dry factory environment Do not operate the machine in any extremely wet or oily environment that may exceed operating specification...

Страница 8: ...or Hot Wire Sealer Magnetic Disks Seal Head Product Tray Frame Front Seal and Side Seal Temperature Controls Seal Dwell Timer and Conveyor Timer Casters Takeaway Conveyor with Height Adjustment On Off...

Страница 9: ...form sealing pressure over the entire length of the seal bars to provide consistent sealing results _ _ 16 First two digits indicate length of sidebar or nominal maximum length of side seal in inches...

Страница 10: ...lowered to center the seal with the product Automatic takeaway conveyor with stainless steel mesh belting Heavy duty film roll support and simple film loading Adjustable pin perforator provides air ev...

Страница 11: ...gth S 0 10 20 30 40 50 60 70 80 90 100 0 10 20 30 40 50 60 70 80 90 100 POWER 0 1 2 3 4 5 POWER OU T MODE AT 11DN RUN A 0 1 2 3 4 5 POWER OU T MODE AT 11DN RUN A FRONT TEM P CONTRO L SIDE TEM P CONTRO...

Страница 12: ...arrier will not entertain any claim for loss or damage The agent will make an inspection and grant a concealed damage notation If you give the transportation company a clear receipt for the goods that...

Страница 13: ...location is one of the most important considerations for initial setup When selecting the location take into consideration the following factors 1 Adequate power supply nearby 2 Where is the sealer in...

Страница 14: ...er smooth flat surfaces If you need to lift the unit to move it you will need to use a pallet jack floor crane or fork lift to move it to its location CAUTION If the L sealer must be lifted for moving...

Страница 15: ...ngth of time the conveyor will run for each item Front Temperature Control Setting for temperature of front seal Side Temperature Control Setting for temperature of side seal CAUTION When the power is...

Страница 16: ...ng and so it is mounted out of the way Mounting Film Select the proper width of center fold film for the product being packaged taking into account the width and height of the package With the package...

Страница 17: ...s keep the seals from blowing out in the shrink tunnel See Sequence of Operation which follows for more detailed instructions for operating the L sealer Sequence of Operation 1 Place the product on th...

Страница 18: ...d the next item can be moved into position for sealing The takeaway conveyor runs for the specified amount of time required to move the sealed product onward out of the sealing area The amount of time...

Страница 19: ...e magnets settle to the lowest position in the mounting slots 3 Lower the L sealer operating handle fully and lift the lower magnets to within the thickness of a dime from the holders 4 Re tighten the...

Страница 20: ...cle the seal head up and down Adjust set screws on head return cylinders for proper head speed and cushion Timers and Temperature Controls Check dwell and conveyor run timing and temperature of front...

Страница 21: ...e connections Check for any loose fasteners Monthly Check and adjust conveyor tension if required Check wire belt and replace worn links or belt if required Silicone Rubber and Felt Seal Pad Replaceme...

Страница 22: ...time ensuring that the beveled edge is in the corner 6 Push the beveled edges together NOTE The inside beveled edges of the cutting rule need to come together The outsides do not Be sure the cutting...

Страница 23: ...he motor requires an Allen or hex wrench 4 Remove the three 20 bolts These hold the motor in place As the last bolt is removed hold onto the motor so it does not fall Bolt removal requires 7 16 inch b...

Страница 24: ...red do not try to repair it Install a new belt Also never save used belting to use for repairs because it has already been weakened by use Purchase several extra feet of new belting to use exclusively...

Страница 25: ...until the center section pops or locks into place You should be pulling the strands toward you 7 Use pliers or the wire belt straightening tool to straighten the wire in the center space Once the cent...

Страница 26: ...sert it around the z bend next to the center space Space D in the following illustration 3 Pull the strand wire through the mesh and straighten it with pliers 4 Repeat the above three moves until you...

Страница 27: ...rations 2 If you are installing a new belt you are finished splicing Step 4 Check Drive Shaft Sprocket Alignment Check to ensure 3 16 inch clearance between all sprockets and or blanks and the Z bends...

Страница 28: ...sprockets properly engage the belt Run the conveyor and check to make sure it runs smoothly Note Too much tension will cause premature belt failure Film Roll Support Rollers Make sure rollers stay cl...

Страница 29: ...which case it may not run for any time at all Is the limit switch on the back of the machine being fully actuated pressed in Press the limit switch in by hand and then let it go Refer to Magnet Hold D...

Страница 30: ...ge 19 Hold down pressure is uneven or incorrect on magnets Problem Solution Magnet Hold Downs Stay Engaged When They Should Release When you turn the power off do the magnets release If they do not re...

Страница 31: ...Parts List 31 Parts List...

Страница 32: ...32 Appendix A Electrical Schematic Appendix A Electrical Schematics Panel Layout...

Страница 33: ...2 L S 3 TMR 2 M1 14 2 3 16 14 3 MAG 2 TT1 TT2 2 2 3 3 3 2 3 SSR 2 3 3 3 3 39 24 HEATER HEATER SSR 2 SSR 1 26 27 29 28 DC DC DC DC PIN 12 ON TT1 ON TT2 PIN 12 ON TT2 PIN 13 PIN 13 ON TT1 220V 24V FRON...

Страница 34: ...hloride Temperature settings Pad type Dwell Time 325 F front bar 325 F side bar Felt Approximately 1 second Polyolefin Temperature settings Pad type Dwell Time 335 F front bar 335 F side bar Sponge ru...

Страница 35: ...timating Table To calculate estimated per package cost for manual and semi automatic L sealers use the following formulas 1 Center Folded film width of roll of film 2 Cutoff Film length film going acr...

Страница 36: ...Size Estimation The following Eastey Enterprises side seal bar size dimensions are provided to make sure your product will fit under the side seal bar You will need to know your product height and wid...

Страница 37: ...defects in material and workmanship Sealing Quality Sealing quality achieved in a given application is dependent on the installation the material handling and the maintenance provided Eastey makes no...

Страница 38: ...al buyer Limited Warranty THE ABOVE WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESSED OR IMPLIED INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY FITNESS FOR A PARTICULAR...

Страница 39: ...mance Series L Sealer please contact Eastey Technical Service at one of the numbers listed below Toll Free Phone 800 835 9344 Phone 763 428 4846 Fax 763 795 8867 E mail info eastey com Web www eastey...

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