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8   Introduction 

Introduction 

 

General System Description 

 

 

 

Hot Knife  
or Hot  
Wire Sealer 

Magnetic 
Disks  

Seal Head 

Product 
Tray  

Frame 

Front Seal and 
Side Seal 
Temperature 
Controls 

Seal Dwell 
Timer and 
Conveyor 
Timer 

Casters  

Takeaway 
Conveyor 
with Height 
Adjustment  

On / Off 
Toggle  

Film Roll 
Support 
Rollers 

Pin 
Perforator 

Electro 
Magnets  

Содержание Perfomance EN Series

Страница 1: ...EM Performance Series Semi Automatic L Sealers User Guide EM1622T EM1622TK EM1636T EM1636TK...

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Страница 3: ...and Trademarks Copyright 2017 Eastey Enterprises Inc All rights reserved All trademarks and brand names are the property of their respective owners Eastey Enterprises 7041 Boone Ave N Brooklyn Park MN...

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Страница 5: ...mperature Controls 20 Maintenance 21 Silicone Rubber and Felt Seal Pad Replacement 21 Changing Hot Knife Inserts and Cutting Rules 22 Takeaway Conveyor Maintenance and Replacement 22 Wire Belt Repair...

Страница 6: ...any electrical or moving parts Do not place hands head or any part of the body inside the confines of the machine unless the mechanism is securely fastened and the electrical supply is shut off Do not...

Страница 7: ...e This equipment is designed for indoor operation in a typical clean dry factory environment Do not operate the machine in any extremely wet or oily environment that may exceed operating specification...

Страница 8: ...or Hot Wire Sealer Magnetic Disks Seal Head Product Tray Frame Front Seal and Side Seal Temperature Controls Seal Dwell Timer and Conveyor Timer Casters Takeaway Conveyor with Height Adjustment On Off...

Страница 9: ...form sealing pressure over the entire length of the seal bars to provide consistent sealing results _ _ 16 First two digits indicate length of sidebar or nominal maximum length of side seal in inches...

Страница 10: ...lowered to center the seal with the product Automatic takeaway conveyor with stainless steel mesh belting Heavy duty film roll support and simple film loading Adjustable pin perforator provides air ev...

Страница 11: ...gth S 0 10 20 30 40 50 60 70 80 90 100 0 10 20 30 40 50 60 70 80 90 100 POWER 0 1 2 3 4 5 POWER OU T MODE AT 11DN RUN A 0 1 2 3 4 5 POWER OU T MODE AT 11DN RUN A FRONT TEM P CONTRO L SIDE TEM P CONTRO...

Страница 12: ...arrier will not entertain any claim for loss or damage The agent will make an inspection and grant a concealed damage notation If you give the transportation company a clear receipt for the goods that...

Страница 13: ...location is one of the most important considerations for initial setup When selecting the location take into consideration the following factors 1 Adequate power supply nearby 2 Where is the sealer in...

Страница 14: ...er smooth flat surfaces If you need to lift the unit to move it you will need to use a pallet jack floor crane or fork lift to move it to its location CAUTION If the L sealer must be lifted for moving...

Страница 15: ...ngth of time the conveyor will run for each item Front Temperature Control Setting for temperature of front seal Side Temperature Control Setting for temperature of side seal CAUTION When the power is...

Страница 16: ...ng and so it is mounted out of the way Mounting Film Select the proper width of center fold film for the product being packaged taking into account the width and height of the package With the package...

Страница 17: ...s keep the seals from blowing out in the shrink tunnel See Sequence of Operation which follows for more detailed instructions for operating the L sealer Sequence of Operation 1 Place the product on th...

Страница 18: ...d the next item can be moved into position for sealing The takeaway conveyor runs for the specified amount of time required to move the sealed product onward out of the sealing area The amount of time...

Страница 19: ...e magnets settle to the lowest position in the mounting slots 3 Lower the L sealer operating handle fully and lift the lower magnets to within the thickness of a dime from the holders 4 Re tighten the...

Страница 20: ...cle the seal head up and down Adjust set screws on head return cylinders for proper head speed and cushion Timers and Temperature Controls Check dwell and conveyor run timing and temperature of front...

Страница 21: ...e connections Check for any loose fasteners Monthly Check and adjust conveyor tension if required Check wire belt and replace worn links or belt if required Silicone Rubber and Felt Seal Pad Replaceme...

Страница 22: ...time ensuring that the beveled edge is in the corner 6 Push the beveled edges together NOTE The inside beveled edges of the cutting rule need to come together The outsides do not Be sure the cutting...

Страница 23: ...he motor requires an Allen or hex wrench 4 Remove the three 20 bolts These hold the motor in place As the last bolt is removed hold onto the motor so it does not fall Bolt removal requires 7 16 inch b...

Страница 24: ...red do not try to repair it Install a new belt Also never save used belting to use for repairs because it has already been weakened by use Purchase several extra feet of new belting to use exclusively...

Страница 25: ...until the center section pops or locks into place You should be pulling the strands toward you 7 Use pliers or the wire belt straightening tool to straighten the wire in the center space Once the cent...

Страница 26: ...sert it around the z bend next to the center space Space D in the following illustration 3 Pull the strand wire through the mesh and straighten it with pliers 4 Repeat the above three moves until you...

Страница 27: ...rations 2 If you are installing a new belt you are finished splicing Step 4 Check Drive Shaft Sprocket Alignment Check to ensure 3 16 inch clearance between all sprockets and or blanks and the Z bends...

Страница 28: ...sprockets properly engage the belt Run the conveyor and check to make sure it runs smoothly Note Too much tension will cause premature belt failure Film Roll Support Rollers Make sure rollers stay cl...

Страница 29: ...which case it may not run for any time at all Is the limit switch on the back of the machine being fully actuated pressed in Press the limit switch in by hand and then let it go Refer to Magnet Hold D...

Страница 30: ...ge 19 Hold down pressure is uneven or incorrect on magnets Problem Solution Magnet Hold Downs Stay Engaged When They Should Release When you turn the power off do the magnets release If they do not re...

Страница 31: ...Parts List 31 Parts List...

Страница 32: ...32 Appendix A Electrical Schematic Appendix A Electrical Schematics Panel Layout...

Страница 33: ...2 L S 3 TMR 2 M1 14 2 3 16 14 3 MAG 2 TT1 TT2 2 2 3 3 3 2 3 SSR 2 3 3 3 3 39 24 HEATER HEATER SSR 2 SSR 1 26 27 29 28 DC DC DC DC PIN 12 ON TT1 ON TT2 PIN 12 ON TT2 PIN 13 PIN 13 ON TT1 220V 24V FRON...

Страница 34: ...hloride Temperature settings Pad type Dwell Time 325 F front bar 325 F side bar Felt Approximately 1 second Polyolefin Temperature settings Pad type Dwell Time 335 F front bar 335 F side bar Sponge ru...

Страница 35: ...timating Table To calculate estimated per package cost for manual and semi automatic L sealers use the following formulas 1 Center Folded film width of roll of film 2 Cutoff Film length film going acr...

Страница 36: ...Size Estimation The following Eastey Enterprises side seal bar size dimensions are provided to make sure your product will fit under the side seal bar You will need to know your product height and wid...

Страница 37: ...defects in material and workmanship Sealing Quality Sealing quality achieved in a given application is dependent on the installation the material handling and the maintenance provided Eastey makes no...

Страница 38: ...al buyer Limited Warranty THE ABOVE WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESSED OR IMPLIED INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY FITNESS FOR A PARTICULAR...

Страница 39: ...mance Series L Sealer please contact Eastey Technical Service at one of the numbers listed below Toll Free Phone 800 835 9344 Phone 763 428 4846 Fax 763 795 8867 E mail info eastey com Web www eastey...

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