
Page vii
HOW TO USE THIS MANUAL
Kawasaki Engine Shop Rebuild Manual
This manual is designed to suit the needs of mechanics at all levels of experience with the E-Z-GO 4-cycle engine. The
outline format allows the mechanic to choose the level of instructional detail needed to completely disassemble, diag-
nose, repair/overhaul and reassemble the engine.
The manual is divided into four major operational sections, which are each divided into smaller operational sections. At
the beginning of each major section is a list of tools that will be required to perform the operations desired in that sec-
tion.
Do not use non-specified tools (vise grips®, hammers, adjustable wrenches, etc.). The use of these tools
could cause permanent damage to the engine components.
WE STRONGLY RECOMMEND
that, no matter what your experience level, you use this manual as a guide when disas-
sembling, repairing/overhauling and reassembling the engine. Before working on the engine,
read and understand the
text and in particular each NOTE, CAUTION and WARNING.
Some illustrations may show components that differ from your engine. This is the result of ongoing improvements to the
engine design.
Содержание Engine
Страница 2: ......
Страница 10: ...Page viii Kawasaki Engine Shop Rebuild Manual Notes...
Страница 12: ...ENGINE TOP END DISASSEMBLY Kawasaki Engine Shop Rebuild Manual Page A ii Notes...
Страница 16: ...ENGINE TOP END DISASSEMBLY Page A 4 Kawasaki Engine Shop Rebuild Manual Exploded View Fig 1 Cylinder Head...
Страница 18: ...Page A 6 Kawasaki Engine Shop Rebuild Manual Notes...
Страница 20: ...ENGINE BOTTOM END DISASSEMBLY Page B ii Kawasaki Engine Shop Rebuild Manual Notes...
Страница 26: ...ENGINE BOTTOM END DISASSEMBLY Page B 6 Kawasaki Engine Shop Rebuild Manual Exploded View Fig 1 Crankcase...
Страница 28: ...Page B 8 Kawasaki Engine Shop Rebuild Manual Notes...
Страница 30: ...ENGINE MEASUREMENTS Page C ii Kawasaki Engine Shop Rebuild Manual Notes...
Страница 37: ...ENGINE MEASUREMENTS Page C 7 Kawasaki Engine Shop Rebuild Manual...
Страница 48: ...Page C 18 Kawasaki Engine Shop Rebuild Manual Notes...
Страница 50: ...ENGINE BOTTOM END REASSEMBLY Page D ii Kawasaki Engine Shop Rebuild Manual Notes...
Страница 56: ...Page D 6 Kawasaki Engine Shop Rebuild Manual Notes...
Страница 58: ...ENGINE TOP END REASSEMBLY Page E ii Kawasaki Engine Shop Rebuild Manual Notes...
Страница 62: ...ILLUSTRATED PARTS BREAKDOWN Page Fii Kawasaki Engine Shop Rebuild Manual...
Страница 63: ...F ILLUSTRATED PARTS BREAKDOWN Page F 1 Kawasaki Engine Shop Rebuild Manual Notes...
Страница 64: ...ILLUSTRATED PARTS BREAKDOWN Page F 2 Kawasaki Engine Shop Rebuild Manual CYLINDER CRANKCASE...
Страница 66: ...ILLUSTRATED PARTS BREAKDOWN Page F 4 Kawasaki Engine Shop Rebuild Manual PISTON CRANKSHAFT...
Страница 68: ...ILLUSTRATED PARTS BREAKDOWN Page F 6 Kawasaki Engine Shop Rebuild Manual VALVE CAMSHAFT...
Страница 70: ...ILLUSTRATED PARTS BREAKDOWN Page F 8 Kawasaki Engine Shop Rebuild Manual LUBRICATION...
Страница 72: ...ILLUSTRATED PARTS BREAKDOWN Page F 10 Kawasaki Engine Shop Rebuild Manual COOLING...
Страница 74: ...ILLUSTRATED PARTS BREAKDOWN Page F 12 Kawasaki Engine Shop Rebuild Manual ELECTRICAL...
Страница 76: ...ILLUSTRATED PARTS BREAKDOWN Page F 14 Kawasaki Engine Shop Rebuild Manual CARBURETOR CABLE BRACKETS...
Страница 78: ...ILLUSTRATED PARTS BREAKDOWN Page F 16 Kawasaki Engine Shop Rebuild Manual AIR INTAKE BREATHER EXHAUST...
Страница 80: ...ILLUSTRATED PARTS BREAKDOWN Page F 18 Kawasaki Engine Shop Rebuild Manual Notes...
Страница 82: ...LIMITED WARRANTY Page G ii Kawasaki Engine Shop Rebuild Manual Notes...
Страница 99: ......