E
ENGINE TOP END REASSEMBLY
Page E-1
Kawasaki Engine Shop Rebuild Manual
ENGINE TOP END
Tool List
Qty. Required
Compression Gauge, 20 kgf/cm²:
E-Z-GO Part No. N/A .................................................. 1
Valve Seat Cutter, 45° - 32:
E-Z-GO Part No. 608665 ............................................ 1
Valve Seat Cutter, 45° - 35:
E-Z-GO Part No. 608666 ............................................ 1
Valve Seat Cutter, 32° - 35:
E-Z-GO Part No. 608667 ............................................ 1
Valve Seat Cutter, 32° - 38.5:
E-Z-GO Part No. 608668 ............................................ 1
Valve Seat Cutter Holder, 7:
E-Z-GO Part No. 608669 ............................................ 1
Valve Seat Cutter Holder Bar:
E-Z-GO Part No. 608670 ............................................ 1
Compression Gauge Adapter, M14 × 1.25:
E-Z-GO Part No. N/A .................................................. 1
VALVES
Install Valve Mechanism
A. Apply engine oil to the valve stems and install them.
B. Check to see that the valve moves smoothly up and
down in the guide.
C. Install the spring and the valve retainer.
D. Install the valve retainer while pushing down the valve
retainer with the thumbs.
E. Install cylinder head. See Install Cylinder Head in
Section A.
CYLINDER HEAD
Install Cylinder Head
A. Clean the mating surface of the cylinder head and the
cylinder.
B.
Install the dowel pins [A].
C. Replace the gasket [B] with a new one.
D.
Install cylinder head and push rod guides [A].
E.
Tighten the cylinder head bolts following the tighten-
ing sequence as shown.
Torque - Cylinder Head Bolts: 37 N•m (3.8 kgf•m, 27
ft-lb)
Содержание Engine
Страница 2: ......
Страница 10: ...Page viii Kawasaki Engine Shop Rebuild Manual Notes...
Страница 12: ...ENGINE TOP END DISASSEMBLY Kawasaki Engine Shop Rebuild Manual Page A ii Notes...
Страница 16: ...ENGINE TOP END DISASSEMBLY Page A 4 Kawasaki Engine Shop Rebuild Manual Exploded View Fig 1 Cylinder Head...
Страница 18: ...Page A 6 Kawasaki Engine Shop Rebuild Manual Notes...
Страница 20: ...ENGINE BOTTOM END DISASSEMBLY Page B ii Kawasaki Engine Shop Rebuild Manual Notes...
Страница 26: ...ENGINE BOTTOM END DISASSEMBLY Page B 6 Kawasaki Engine Shop Rebuild Manual Exploded View Fig 1 Crankcase...
Страница 28: ...Page B 8 Kawasaki Engine Shop Rebuild Manual Notes...
Страница 30: ...ENGINE MEASUREMENTS Page C ii Kawasaki Engine Shop Rebuild Manual Notes...
Страница 37: ...ENGINE MEASUREMENTS Page C 7 Kawasaki Engine Shop Rebuild Manual...
Страница 48: ...Page C 18 Kawasaki Engine Shop Rebuild Manual Notes...
Страница 50: ...ENGINE BOTTOM END REASSEMBLY Page D ii Kawasaki Engine Shop Rebuild Manual Notes...
Страница 56: ...Page D 6 Kawasaki Engine Shop Rebuild Manual Notes...
Страница 58: ...ENGINE TOP END REASSEMBLY Page E ii Kawasaki Engine Shop Rebuild Manual Notes...
Страница 62: ...ILLUSTRATED PARTS BREAKDOWN Page Fii Kawasaki Engine Shop Rebuild Manual...
Страница 63: ...F ILLUSTRATED PARTS BREAKDOWN Page F 1 Kawasaki Engine Shop Rebuild Manual Notes...
Страница 64: ...ILLUSTRATED PARTS BREAKDOWN Page F 2 Kawasaki Engine Shop Rebuild Manual CYLINDER CRANKCASE...
Страница 66: ...ILLUSTRATED PARTS BREAKDOWN Page F 4 Kawasaki Engine Shop Rebuild Manual PISTON CRANKSHAFT...
Страница 68: ...ILLUSTRATED PARTS BREAKDOWN Page F 6 Kawasaki Engine Shop Rebuild Manual VALVE CAMSHAFT...
Страница 70: ...ILLUSTRATED PARTS BREAKDOWN Page F 8 Kawasaki Engine Shop Rebuild Manual LUBRICATION...
Страница 72: ...ILLUSTRATED PARTS BREAKDOWN Page F 10 Kawasaki Engine Shop Rebuild Manual COOLING...
Страница 74: ...ILLUSTRATED PARTS BREAKDOWN Page F 12 Kawasaki Engine Shop Rebuild Manual ELECTRICAL...
Страница 76: ...ILLUSTRATED PARTS BREAKDOWN Page F 14 Kawasaki Engine Shop Rebuild Manual CARBURETOR CABLE BRACKETS...
Страница 78: ...ILLUSTRATED PARTS BREAKDOWN Page F 16 Kawasaki Engine Shop Rebuild Manual AIR INTAKE BREATHER EXHAUST...
Страница 80: ...ILLUSTRATED PARTS BREAKDOWN Page F 18 Kawasaki Engine Shop Rebuild Manual Notes...
Страница 82: ...LIMITED WARRANTY Page G ii Kawasaki Engine Shop Rebuild Manual Notes...
Страница 99: ......