
ENGINE MEASUREMENTS
Page C-13
Kawasaki Engine Shop Rebuild Manual
Measure Piston Pin, Piston Pin Hole, and
Connecting Rod Wear
A. Remove the piston pin.
B.
Measure the outside diameter of the piston pin with a
micrometer at several points.
C. If the outside diameter is less than service limit,
replace the piston pin.
Piston Pin Outside Diameter
Standard: 18.995 ~ 19.000 mm (0.74783 ~ 0.74803 in.)
Service Limit: 18.96 mm (0.7465 in.)
D.
Measure the inside diameter [A] of the piston pin hole
at several points on both sides. Use a dial bore
gauge.
E. If the inside diameter is more than the service limit,
replace the piston.
Piston Pin Hole Inside Diameter
Standard: 19.004 ~ 19.015 mm (0.74819 ~ 0.74862 in.)
Service Limit: 19.08 mm (0.7512 in.)
F.
Measure the inside diameter [A] of the small end of
the connecting rod at several points. Use a dial bore
gauge.
G. If the inside diameter is more than the service limit,
replace the connecting rod.
Connecting Rod Small End Inside Diameter
Standard: 19.010 ~ 19.021 mm (0.74842 ~ 0.74886 in.)
Service Limit: 19.06 mm (0.7504 in.)
Measure Piston Diameter
A.
Measure the outside diameter [A] of the piston 18 mm
(0.71 in.) up [B] from the bottom of the piston at a
right angle to the direction of the piston pin hole.
B. If the measurement is less than the service limit,
replace the piston.
Piston Diameter
Standard: 81.935 ~ 81.955 mm (3.2258 ~ 3.2266 in.)
Service Limit: 81.79 mm (3.220 in.)
Содержание Engine
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Страница 12: ...ENGINE TOP END DISASSEMBLY Kawasaki Engine Shop Rebuild Manual Page A ii Notes...
Страница 16: ...ENGINE TOP END DISASSEMBLY Page A 4 Kawasaki Engine Shop Rebuild Manual Exploded View Fig 1 Cylinder Head...
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Страница 20: ...ENGINE BOTTOM END DISASSEMBLY Page B ii Kawasaki Engine Shop Rebuild Manual Notes...
Страница 26: ...ENGINE BOTTOM END DISASSEMBLY Page B 6 Kawasaki Engine Shop Rebuild Manual Exploded View Fig 1 Crankcase...
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Страница 30: ...ENGINE MEASUREMENTS Page C ii Kawasaki Engine Shop Rebuild Manual Notes...
Страница 37: ...ENGINE MEASUREMENTS Page C 7 Kawasaki Engine Shop Rebuild Manual...
Страница 48: ...Page C 18 Kawasaki Engine Shop Rebuild Manual Notes...
Страница 50: ...ENGINE BOTTOM END REASSEMBLY Page D ii Kawasaki Engine Shop Rebuild Manual Notes...
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Страница 58: ...ENGINE TOP END REASSEMBLY Page E ii Kawasaki Engine Shop Rebuild Manual Notes...
Страница 62: ...ILLUSTRATED PARTS BREAKDOWN Page Fii Kawasaki Engine Shop Rebuild Manual...
Страница 63: ...F ILLUSTRATED PARTS BREAKDOWN Page F 1 Kawasaki Engine Shop Rebuild Manual Notes...
Страница 64: ...ILLUSTRATED PARTS BREAKDOWN Page F 2 Kawasaki Engine Shop Rebuild Manual CYLINDER CRANKCASE...
Страница 66: ...ILLUSTRATED PARTS BREAKDOWN Page F 4 Kawasaki Engine Shop Rebuild Manual PISTON CRANKSHAFT...
Страница 68: ...ILLUSTRATED PARTS BREAKDOWN Page F 6 Kawasaki Engine Shop Rebuild Manual VALVE CAMSHAFT...
Страница 70: ...ILLUSTRATED PARTS BREAKDOWN Page F 8 Kawasaki Engine Shop Rebuild Manual LUBRICATION...
Страница 72: ...ILLUSTRATED PARTS BREAKDOWN Page F 10 Kawasaki Engine Shop Rebuild Manual COOLING...
Страница 74: ...ILLUSTRATED PARTS BREAKDOWN Page F 12 Kawasaki Engine Shop Rebuild Manual ELECTRICAL...
Страница 76: ...ILLUSTRATED PARTS BREAKDOWN Page F 14 Kawasaki Engine Shop Rebuild Manual CARBURETOR CABLE BRACKETS...
Страница 78: ...ILLUSTRATED PARTS BREAKDOWN Page F 16 Kawasaki Engine Shop Rebuild Manual AIR INTAKE BREATHER EXHAUST...
Страница 80: ...ILLUSTRATED PARTS BREAKDOWN Page F 18 Kawasaki Engine Shop Rebuild Manual Notes...
Страница 82: ...LIMITED WARRANTY Page G ii Kawasaki Engine Shop Rebuild Manual Notes...
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