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GENERAL INFORMATION & ROUTINE MAINTENANCE
Read all of Section B and this section before attempting any procedure. Pay particular attention to all Notes, Cautions and Warnings
FRONT WHEEL ALIGNMENT
./ Check for unusual tire wear, align per FRONT SUSPENSION AND
STEERING section
./ Check for bent/binding linkage rod
PARKING (PARK) BRAKE
./ Check for damage or wear to latch arm or catch bracket
+
Lubricate, use light oil. DO NOT LUBRICATE CABLES OR BRAKE LATCH
REAR SHOCK ABSORBERS
./ Check for oil leakage, loose mounting hardware
ENGINE ELECTRICAL SYSTEM
./ Check coil/spark plug wires for cracks/loose connections
FUEL SYSTEM
./ Check for leaks at tank cap, lines, filters, pump, carburetor
./ Check fuel lines for cracks, deterioration
THROTTLE/GOVERNOR LINKAGE
./ Check operation and governed speed
SEMI-ANNUAL - 125 HOURS
(includes items listed in previous tables & the following)
DIRECTION SELECTOR
./ Check for wear and smooth movement (lubricate shaft with light oil if required)
./ Check shift cable spring length
KING PINS
./ Check for excessive play and tightness of retaining nuts
+
Lubricate, use wheel bearing grease
STEERING ASSEMBLY
+
Lubricate linkage, use wheel bearing grease
TIE RODS/LINKAGES
+
Lubricate, use wheel bearing grease
REAR AXLE
./ Check for unusual noise and loose missing mounting hardware
AIR CLEANER
./ Check filter element, clean/replace as required
ANNUAL - 250-300 HOURS
(includes items listed in previous tables & the following)
FRONT WHEEL BEARINGS
+
Adjust (See FRONT SUSPENSION AND STEERING section)
+
Pack, use wheel bearing grease
REAR AXLE
./ Check lubricant, add lubricant (SAE 30 oil) as required
.... Replace after 5 years
SERVICE BRAKES
+
Clean and adjust (See BRAKES section)
./ Check brake shoe linings, wear limit .06" (1.5 mm) (See BRAKES section)
ENGINE OIL
.... Replace with SAE 1 0W-30 or 1 0W-40, that meets or exceeds SF, SG, CC oil DO
NOT OVERFILL
FUEL FILTER
./ Check for dirt build-up, replace as required
OIL FILTER
+
Clean in solvent (at oil change), replace 'O' ring if required
SPARK PLUGS
+
Gap .028 - .030 (.71 - .76 mm) (replace if required)
MUFFLER/EXHAUST
./ Check mounting hardware, leaks at head and muffler gaskets
TIMING BELT
./ Check tension, signs of wear/damage, replace if worn or damaged
VALVES
./ Check cold at cam (intake/exhaust), adjust as required
Fig. 23 Periodic Service Schedule
Page A-12
Repair and Service Manual
Содержание 4 CADDY 1999
Страница 6: ...TABLE OF CONTENTS Notes __________________________ _ Page iv Repair and Service Manual...
Страница 10: ...SAFETY INFORMATION Notes _________________________ _ Page viii Repair and Service Manual...
Страница 26: ...SAFETY Notes _ _ ___________________________ _ Page B ii Repair and Service Manual...
Страница 48: ...BODY Notes _ _ ___________________________ _ Page C ii Repair and Service Manual...
Страница 56: ...WHEELS AND TIRES Notes __________________________ _ Page D ii Repair and Service Manual...
Страница 60: ...FRONT SUSPENSION AND STEERING Notes ________________________ _ Page E ii Repair and Service Manual...
Страница 72: ...SPEED CONTROL Notes _ _ ________________________ _ Page F ii Repair and Service Manual...
Страница 80: ...ENGINE Notes _ _ __________________________ _ Page G ii Repair and Service Manual...
Страница 94: ...FUEL SYSTEM Notes _ _ _________________________ _ Page H ii Repair and Service Manual...
Страница 104: ...CONTINUOUSLY VARIABLE TRANSMISSION CVT Notes _______________________ _ Page J ii Repair and Service Manual...
Страница 110: ...ELECTRICAL Notes _ _ _________________________ _ Page K ii Repair and Service Manual...
Страница 120: ...ACCESSORY WIRING Notes __________________________ _ Page L ii Repair and Service Manual...
Страница 148: ...REAR SUSPENSION Notes __________________________ _ Page N ii Repair and Service Manual...
Страница 154: ...REAR AXLE Notes _ _ ___________________________ _ Page P ii Repair and Service Manual...
Страница 158: ...PAINT Notes _ _ ___________________________ _ Page Q ii Repair and Service Manual...
Страница 162: ...TROUBLESHOOTING Notes _ _ ________________________ _ Page R ii Repair and Service Manual...
Страница 170: ...LIMITED WARRANTY Notes __________________________ _ Page S ii Repair and Service Manual...
Страница 176: ...LIMITED WARRANTY Notes __________________________ _ Page S 6 Repair and Service Manual...
Страница 178: ...GENERAL SPECIFICATIONS Notes _________________________ _ Page T ii Repair and Service Manual...