INSTALLING THE CYLINDER HEAD
1. Install:
cyl. head assy. 1
cam shaft comp.
cap, camshaft
•
•
•
•
•
Tighten the nuts in two stages and a crisscross
pattern.
2. Install:
• cam shaft comp.
a. Rotate the camshaft to align the
round h-
ole
in camshaft sprocket away from t-
he cylinder head.
b.Turn the crankshaft clockwise with a wrench.
c. Align the “T” mark
on the rotor with the
stationary pointer
on the crankcase.
When the “T” mark is aligned with the sta-
tionary pointer, the piston is at the Top Dead
Center (TDC).
Do not turn the crankshaft during the cam-
shaft
comp. installation.
d. Place the timing chain onto the camshaft
sprocket.
e. Install the camshaft cap onto the camshaft
comp. and
finger tighten the nut with wa-
When the camshaft sprocket alignment ma-
rk
is aligned with the cylinder head alig
-
nd hole in camshaft sprocket away f-
f. Force the camshaft clockwise and counter-
clockwise to remove timing chain slack.
g. Insert a screwdriver into the timing chain
tensioner hole and push the timing chain
guide inward.
h. While pushing the timing chain guide and
the camshaft sprocket alignment mark
is aligned with the cylinder head alignme-
nt mark ,be sure to align the round hol-
sher.
washer
nut
nment mark , be sure to align the rou-
rom the cylinder head.
cylinder head.
e in camshsft
sprocket away from the
ENG
4 - 9
CYLINDER HEAD
TIP
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NOTICE
TIP
