background image

 

 

From lab to production,

 

providing a window into the process

 

APPENDIX A

DIGITAL ENCODER OPTION

 

The Digital Encoder Option, if purchased,

 

Introduction

 

A digital encoder module is available from DYNISCO POLYMER TEST. It permits the collection of multiple data

 

points from one charge of the barrel. The digital encoder makes operation of the instrument much faster 
and easier.

 

Encoder Option

 

Tests using from one digital flag up to fifteen digital flags can be performed. The Dynisco Polymer Test Encoder for 
Method B tests employs an encoder coupled to a precisely calibrated arm. The tip of this arm employs a hardened 
& ground tip for extra-long life. Accuracy over the ASTM measurement range of 6.35mm and 25.4mm is +/-0.4%. 
The optical encoder, while being very accurate, also enables the test length signal to be processed & varied digitally. 

Thus, any test length up to 1” (ASTM) or 30 mm (ISO) may be selected. Up to 15 MFR results per barrel filling can 

be obtained.

 

The unit is securely fastened to the rear of the Melt Indexer, and the arm latches down to facilitate cleaning of the

 

unit after the test is completed.

 

Encoder Advantages

 

 

 

 

 

 

 

Completely Automatic Test Length Selection on Single MFR Tests. 
Up to 15 MFR readings per Barrel Filling can be obtained.

 

Any test flag length up to 30 mm can be used.

 

User Defined test length and test spacing for single or multiple tests can be used. 
Automatic Test Length and Test Spacing, for multiple tests, are used.

 

Ten test conditions are stored internally.

 

Why use it?

 

 

 

 

 

 

No manual cuts are required.

 

A sample can be checked as homogeneous within a charge.

 

Get better precision (averages are less variable than a single observations) for tests.

 

Verification as to whether barrel pressure drop is significant for sample.

 

Gain ability to reject data point if bubble or air pocket existed in sample.

 

Installing the Digital Encoder

 

The following parts should be in the encoder upgrade kit or included with the encoder based melt indexer: 
(if ordered)

 

1.

 

It is required that the system be turned off and removed from power. It is recommended that the system be 
cooled down to room temperature. If not cooled down, be cautious of high temperatures around the top of the 
barrel surface.

 

Remove the LMI’s lo

wer pole cover. 

Remove the LMI’s upper barrel cover. 
Pivot out LMI’s platform cover.

 

Mount the Digital Encoder and bracket with the MICA insulator, 

underneath the bracket, on to base’s top plate. 

Use the provided mounting screws.

 

Feed the encoder cable 

through the base’s top plate.

 

2.

 

3.

 

4.

 

5.

 

6.

 

 

 

 

 

 

 

 

 

P/N:974179 

Rev: 0918    ECO: 49667

 

www.dynisco.com

 

 

 

Содержание LMFI 5500 Series

Страница 1: ...From lab to production providing a window into the process P N 974179 Rev 0918 ECO 49667 www dynisco com 1 LMFI 5500 Series Melt Indexer MonitoringYourConditionsForConsistentResults User s Guide...

Страница 2: ...ing items ready before you call 1 2 3 Instrument name and model number on back panel Instrument serial number on back panel Current version of instrument firmware Power up unit to see version shown on...

Страница 3: ...to change any information route method or process which is discussed or provided herein without notice Equipment or products made prior to or subsequent to the publication date of this manual may hav...

Страница 4: ...t Operation Buttons 16 Instrument Operation Miscellaneous Touch Areas 19 Instrument Operation Panel Overview 19 Test Calculations 20 Calculations Method A 20 Calculations for the Method A test are 20...

Страница 5: ...ICONS Expand Back Test Recipe Fault Codes Permissions Settings The LMFI 5500 Series Melt Indexer has a touch screen display in addition to ICON keys A keyboard is also displayed when settings and valu...

Страница 6: ...stering and third degree burns Wear approved clean thermally insulated gloves when handling these components Should injury occur immerse injured area in cold water and get immediate medical attention...

Страница 7: ...container and labelled with the following symbol Broken thermometers and their spilled mercury can be sent back to the manufacturer UPS will accept these packages provided they are labelled and the ma...

Страница 8: ...responding related ordinances for the use of work materials will have to be made available as a supplement to the operating instructions 3 4 5 6 7 8 Introduction A flow rate test is a measure of a pol...

Страница 9: ...enerally used for testing high flow rate polymers This is a no cuts test that is the most convenient for busy laboratories Measurement incc 10min Method D can be conducted only if material melt densit...

Страница 10: ...bore gage Gage can be purchased from Dynisco Polymer Test At the time of manufacture the barrel center bore measures 0 3760 9 55mm 0 0002 0 00508mm All dimensions and tolerances per ASTM D1238 and IS...

Страница 11: ...ity The bench top should also be able to withstand hot dies and tools being dropped on them If carpet is present on the floor near the LMFI carpet protection is necessary since a hot die hot material...

Страница 12: ...1 LMFI with encoder and auto cutoff Figure 1 shows LMFI with the encoder and auto cutoff option Figure 2 shows the LMFI base unit that has no options Figure2 LMFI base unit Rear View Power Switch Pow...

Страница 13: ...m Part No Qty Each Mirror LMI 5500 1196030 1 Barrel If worn and out of specification 4051 25A 1 Piston Assembly Tip Piston Weight Top 7051 72 1 Piston Tip 0051 41 1 Die Orifice Standard 8mm Height 005...

Страница 14: ...top left icon to expand descriptions User Groups User Groups Default User Password Access Rights OPERATOR Testing only Cannot modify programs that are stored in memory Canruntestsandchangetestvariable...

Страница 15: ...From lab to production providing a window into the process Instrument Operation Icons P N 974179 Rev 0918 ECO 49667 www dynisco com...

Страница 16: ...P N 974179 Rev 0918 ECO 49667 www dynisco com Etitkdjkdj Create Edit Recipe Use an existing recipe or create a new one then select RUN which will bring you to the Operation page...

Страница 17: ...system has 3 levels of default user types Push the top left ICON to expand descriptions The HOME screen below is the v indicates actual operation temperature P N 974179 Rev 0918 ECO 49667 www dynisco...

Страница 18: ...From lab to production providing a window into the process P N 974179 Rev 0918 ECO 49667 www dynisco com...

Страница 19: ...to production providing a window into the process From lab to production providing a window into the process Machine Settings Instrument Operation PanelOverview P N 974179 Rev 0918 ECO 49667 www dyni...

Страница 20: ...me to traverse the Method B distance L L Method B length of flag mm M is the mass in grams of material collected over the time TA in seconds MFR has units of g 10 min grams 10 minutes g cc is called t...

Страница 21: ...would land on the top of the die 25 4mm Recently Method B has become the more common test because it is simpler to run hands free after material load and more precise for routine analysis In addition...

Страница 22: ...cosity by J Reilly and P Limbach available from DYNISCO POLYMER TEST on request The Amount of Sample ASTM gives a recommendation of how much material to put in the barrel to perform a test However by...

Страница 23: ...the instant the material is packed into the barrel The following table shows an estimate of charge weight in GRAMS based on anticipated MFR g 10 min and melt density g cc Where the word PLUG appears i...

Страница 24: ...From lab to production providing a window into the process Create Edit Recipe xx P N 974179 Rev 0918 ECO 49667 www dynisco com...

Страница 25: ...From lab to production providing a window into the process P N 974179 Rev 0918 ECO 49667 www dynisco com...

Страница 26: ...From lab to production providing a window into the process System Configuration P N 974179 Rev 0918 ECO 49667 www dynisco com...

Страница 27: ...From lab to production providing a window into the process Setting Up a Test P N 974179 Rev 0918 ECO 49667 www dynisco com...

Страница 28: ...o achieve the desired packing force The packer must be enabled through the System Configuration screen Material is loaded as stated above with a funnel The funnel is removed The packer is pivoted arou...

Страница 29: ...temperature stabilization packing loading of material weight selection and placement encoder position if used for test and melt time for starting of test Once the test has begun follow the screen pro...

Страница 30: ...into the barrel This allows the piston plunger and the die to reheat before the next test With materials that are thermally stable less than 5 viscosity change over 1 2 hour of heat exposure we recom...

Страница 31: ...ou may wish to coat the barrel with a light machine oil to prevent rusting The oil will need to be cleaned with cleaning patches from the machine before accurate data can be obtained Warning Do not he...

Страница 32: ...ber is NIST Special Publication 260 To order 301 975 6776 Fax 301 948 3730 2 Mercury Hg spill kits Mercury Clean Up Spill Kits Mercon Products distributed by Fisher Scientific Unit 8 7551 Vantage Way...

Страница 33: ...gle MFR Tests Up to 15 MFR readings per Barrel Filling can be obtained Any test flag length up to 30 mm can be used User Defined test length and test spacing for single or multiple tests can be used A...

Страница 34: ...nto place calibration is rarely required If calibration needs to be checked due to suspected encoder damage then the following steps should be followed If damage to the arm is suspected then contact D...

Страница 35: ...nto the process 2 Press the selection for Calibration using the Settings icon at the lower left of the screen 3 Press the display to bring up the calibration screen for Temperature and the Encoder P N...

Страница 36: ...ion of encoder arm 11 12 13 14 15 Press the display o save to save both calibration locations Screen reverts back to the calibration screen Lower arm back into its locking holder Remove weight from pi...

Страница 37: ...fore the test sample time is to begin The Auto Cutter option is triggered from the LMI main PCB via an 8 pin connection to the PCB The Auto Cutter option cuts in a single 360 degree rotation and drops...

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