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3.10  Repair

Identify a defect machine with a warning sign.

Only operate the machine after it has been repaired.

When replacing safety relevant components, only original spare

parts must be used.

Repairs must only be performed by an expert/qualified person.

When performing welding work on the machine you should cover

the fuel tank with insulating material.

Concerning your safety – Repair

 

DRP15X

 

33

Содержание DRP15X

Страница 1: ...Operating Instruction Original Operating Instructions DRP15X Reversible plate S N 101 924 41 1001 DL8 203 84 EN 07 2018...

Страница 2: ...2...

Страница 3: ...Damage defects misuse of safety devices 22 3 4 Handling fuels and lubricants 23 3 4 1 Preliminary remarks 23 3 4 2 Safety regulations and environmental protection regulations for handling gasoline 24...

Страница 4: ...e transport vehicle 63 7 3 Transport wheels 64 8 Maintenance 67 8 1 Preliminary remarks and safety notes 68 8 2 Fuels and lubricants 69 8 2 1 Engine oil 69 8 2 2 Fuel 69 8 2 3 Oil for exciter shaft ho...

Страница 5: ...ngs 93 8 10 3 Checking cleaning the spark plug 95 8 10 4 Servicing the V belt 96 8 10 5 Checking the oil level in the exciter housing 97 8 10 6 Cleaning the machine 97 8 10 7 Measures for longer shut...

Страница 6: ...Table of contents DRP15X 6...

Страница 7: ...1 Introduction Introduction DRP15X 7...

Страница 8: ...maintenance and repair measures to maintain the functional safety of your machine A description of all necessary maintenance work maintenance intervals as well as information on fuels and lubricants...

Страница 9: ...constitute an extension of the warranty and liability conditions specified in the general sales and delivery conditions of Dynapac GmbH We wish you successful work with your Dynapac machine Introduct...

Страница 10: ...Engine type Engine number Made by Designation Type Nominal Power Operating Mass Year of Construction Serial No Made in Germany Ammerl nder Str 93 D 26203 Wardenburg 1 2 B 924 0001 Fig 1 Machine type p...

Страница 11: ...2 Technical data Technical data DRP15X 11...

Страница 12: ...6 500 19 7 Dimensions in millimetres Dimensions in inch Weights Operating weight CECE 140 309 kg lbs Basic weight 137 302 kg lbs Water spraying system optional equipment 13 29 kg lbs Transport wheels...

Страница 13: ...inders 1 Rated power SAE J 1349 3 6 4 8 kW hp Rated speed 3600 min 1 Drive system mechanical Exciter system Frequency 85 5100 Hz vpm Centrifugal force 25 5620 kN lbf Amplitude 1 31 0 052 mm in Water s...

Страница 14: ...1 dB A determined acc to ISO 11201 and EN 500 WARNING Loss of hearing caused by too high noise bur dens Wear your personal protective equipment ear protection LWA 108 dB A determined acc to ISO 3744 a...

Страница 15: ...3 Concerning your safety Concerning your safety DRP15X 15...

Страница 16: ...n generally accepted safety and road traffic regulations n country state specific safety regulations It is the duty of the operator to be acquainted with the safety regu lations and to apply these ac...

Страница 17: ...ctices for safe and environment friendly disposal of fuels and lubricants as well as replacement parts 3 1 3 Personal protective equipment Depending on the work to be carried out personal protective e...

Страница 18: ...se This machine must only be used for n Compaction of all types of soils n Repair work on all types of soil n Paving of walkways n Work in trenches n Underfilling and compaction of hard shoulders Inte...

Страница 19: ...to stand on the machine while working Lifting tackle must be removed before starting work Starting and operating the machine in explosive environments and in underground mining is prohibited The lifti...

Страница 20: ...regular safety inspections 3 2 2 Expert qualified person An expert qualified person is a person who based on his her pro fessional education and experience has profound knowledge in the field of const...

Страница 21: ...perate the machine Persons under the influence of alcohol medication or drugs are not allowed to operate service or repair the machine Maintenance and repair work requires specific knowledge and must...

Страница 22: ...be informed about the dangers that arise from the operation of the machine 3 3 2 Regular safety inspections Have the machine inspected by an expert qualified person as required for the conditions the...

Страница 23: ...name of substance n possible dangers n composition information on constituents n first aid measures n fire fighting measures n measures in case of accidental release n handling and storage n limitatio...

Страница 24: ...Health hazard caused by contact with gasoline Wear your personal protective outfit protective gloves protective clothing Do not inhale any fuel fumes Do not swallow gasoline Avoid contact with gasolin...

Страница 25: ...ith fuel sta bilizer Wear your personal protective outfit protective gloves protective clothing Do not inhale any fuel stabilizer fumes Do not swallow fuel stabilizer Avoid contact with fuel stabilize...

Страница 26: ...aused by contact with oil Wear your personal protective equipment pro tective gloves protective clothing Do not inhale any oil vapours Avoid contact CAUTION Danger of slipping on spilled oil Immediate...

Страница 27: ...ntact with hot components Smoking and open fire is prohibited Wear your personal protective equipment pro tective gloves protective clothing CAUTION Health hazard caused by contact with hydraulic oil...

Страница 28: ...ne components Secure the machine on the transport vehicle against rolling slip ping and turning over Loads must only be attached and hoisted by an expert capable person Use only lifting gear and lifti...

Страница 29: ...sts If the following tests reveal damages or other faults the machine must not be operated until these deficiencies have been corrected Do not operate the machine with defective indicators and control...

Страница 30: ...objects When reversing steer the machine from the side using the steering handle Watch out for unusual noises and development of smoke Perform trouble shooting and have the fault corrected Always keep...

Страница 31: ...nd heat sources Apply measures against electrostatic charging Do not spill any fuel Catch running out fuel do not let it seep into the ground Wipe off spilled fuel Keep dirt and water away from the fu...

Страница 32: ...danger of scalding Wipe off spilled oil catch running out oil and dispose of environ mentally When working on the air filter no dirt should fall into the air duct Do not work on the hot exhaust dange...

Страница 33: ...been repaired When replacing safety relevant components only original spare parts must be used Repairs must only be performed by an expert qualified person When performing welding work on the machine...

Страница 34: ...re taking into operation vor Inbetriebnahme avant la mise en service anterior a la puesta en servicio weekly w chentlich hebdomadairement cada semana twice annual halbj hrlich tous les 6 mois cada 6 m...

Страница 35: ...Follow operating instructions Information sticker Lashing point Information sticker Lifting point Information sticker Guaranteed sound capacity level Fig 8 Fig 9 Fig 10 Fig 11 Concerning your safety S...

Страница 36: ...for petrol Information sticker Filler opening for water Operation sticker Throttle lever Operation sticker Travel lever B DEC 0216 Gasoline Benzin Fig 12 B DEC 0218 Water Fig 13 Fig 14 Fig 15 Concern...

Страница 37: ...entlich hebdomadairement cada semana twice annual halbj hrlich tous les 6 mois cada 6 meses annual 250 h j hrlich 250 h annuellement 250 h anualmente 250 h BENZIN GASOLINE if available falls vorhanden...

Страница 38: ...Concerning your safety Signage DRP15X 38...

Страница 39: ...4 Indicators and control elements Indicators and control elements DRP15X 39...

Страница 40: ...4 1 Machine Fig 19 1 Rotary button for water spraying system 2 Travel lever 3 Handle 4 Steering rod height adjustment 5 Locking bolt 6 Throttle lever Indicators and control elements Machine DRP15X 40...

Страница 41: ...4 2 Engine Fig 20 1 Start switch 2 Throttle lever 3 Choke lever 4 Recoil starter 5 Fuel valve Indicators and control elements Engine DRP15X 41...

Страница 42: ...Indicators and control elements Engine DRP15X 42...

Страница 43: ...5 Checks prior to start up Checks prior to start up DRP15X 43...

Страница 44: ...ixed settings WARNING Health hazard caused by fuels and lubricants Safety regulations and environmental protec tion regulations must be followed when han dling fuels and lubricants Chapter 3 4 Han dli...

Страница 45: ...lines for condition and leaks 2 Check bolted connections for tight fit 3 Check machine for contamination and damage 4 Check the hydraulic oil cooler for dirt 5 Check starter rope for chafing Checks pr...

Страница 46: ...stick and wipe it clean with a lint free clean cloth 3 Insert the dipstick into the oil filler socket do not screw it in but pull it out again to check the oil level The oil level must be between the...

Страница 47: ...mage of the engine If necessary fill in fuel through a screen filter Use only fuel of the permitted specification Chapter 8 2 2 Fuel on page 69 Protective equipment n Working clothes n Safety shoes n...

Страница 48: ...othes n Safety shoes n Protective gloves 1 Check the rubber buffer pairs left and right for tight fit cracks and tear offs Replace damaged rubber buffers immediately B SYM 1073 Fig 25 B 692 0140 Fig 2...

Страница 49: ...ng port 2 Remove the cap and check the water supply in the water tank NOTICE Dirty or contaminated water can block the bore holes Fill only with clean water 3 If necessary fill in clean water 4 Close...

Страница 50: ...2 Pull off the safety clips 1 3 Hold the tank grip 2 and pull the water tank out in an upwards movement 1 2 B 692 0231 Fig 29 Checks prior to start up Checking the water level topping up DRP15X 50...

Страница 51: ...6 Operation Operation DRP15X 51...

Страница 52: ...n the locking bolt 2 2 Fold down the steering rod The steering rod can swing freely 3 Adjust the steering rod with the height adjustment 1 to the required height 4 Engage the locking pin securely Fig...

Страница 53: ...ate ventilation when working in trenches WARNING Loss of hearing caused by too high noise bur dens Wear your personal protective equipment ear protection Operate the machine only with the steering rod...

Страница 54: ...e is warm or at high ambient tempera tures Close the choke 4 Set the throttle lever to position MIN 5 Shift the travel lever to position 0 6 Turn the starter switch to position ON Fig 32 Fig 33 Fig 34...

Страница 55: ...and with power 10 Manually guide the starter handle back to initial position 11 If the engine does not start during the first attempt repeat the starting process 12 Open the choke bit by bit when the...

Страница 56: ...starter is frequently operated with the choke closed the engine will draw in too much fuel and is unable to start Chapter 9 4 What to do if the engine has flooded on page 106 Operation Starting the en...

Страница 57: ...e movement Always hold on to a running machine Always keep an eye on a running machine Protective equipment n Hearing protection n Safety shoes 1 NOTICE The centrifugal clutch may be damaged Operate t...

Страница 58: ...the spot 5 For short work interruptions you should always return the throttle lever to MIN position idle speed Vibration is switched off 6 For short work interruptions you should always park the mach...

Страница 59: ...g system on or off with the rotary button Position 0 Water spraying system off Turn anticlockwise Water spraying system on infinite adjustment of the spraying quantity up to MAX position 0 MAX B 692 0...

Страница 60: ...N idle speed 3 NOTICE Danger of engine damage Do not shut down the engine all of a sudden from full load speed but let it idle for about two minutes Turn the starter switch to position OFF The engine...

Страница 61: ...7 Loading transporting the machine Loading transporting the machine DRP15X 61...

Страница 62: ...not be damaged by machine components When lifting the machine avoid uncontrolled movements of the load If necessary hold the load with guide ropes Protective equipment n Protective gloves 1 Park the m...

Страница 63: ...ing tackle only in the prescribed direction of load application Lifting tackle must not be damaged by machine components Protective equipment n Protective gloves 1 Pull at least two suitable lashing b...

Страница 64: ...he locking bolt 1 3 Move the steering rod to an upright position and engage the locking bolt securely 4 Remove the split pin and pull the transport wheels out of the holding fixture on the steering ro...

Страница 65: ...th the split pin 8 Install the second transport wheel on the opposite side and secure it with the split pin 9 Fold down the steering rod and engage the locking bolt 1 securely The machine can now be m...

Страница 66: ...Loading transporting the machine Transport wheels DRP15X 66...

Страница 67: ...8 Maintenance Maintenance DRP15X 67...

Страница 68: ...equipment Do not touch hot components Park the machine on horizontal level firm ground Perform maintenance work only with the engine shut down and the spark plug connector disconnected Make sure that...

Страница 69: ...e oil espe cially under low ambient temperatures SAE 10W 30 is recommended for general use You may alternatively use 15W 40 except under low tempera tures 8 2 1 3 Oil change intervals Oil change inter...

Страница 70: ...using Use only engine oils according to the following specifications n API CI 4 or higher quality Avoid mixing engine oils NOTICE Components may get damaged Do not use low ash engine oils for the exci...

Страница 71: ...izer Specification Chapter 8 2 2 2 Fuel stabil izer on page 70 DL 009 940 20 as required Exciter shaft housing SAE 10W 40 Specification Chapter 8 2 3 Oil for exciter shaft housing on page 70 Component...

Страница 72: ...8 2 Checking adjusting the valve clearance on page 78 3 Check engine and machine for leaks 4 Retighten the fastening screws on air filter exhaust and other attachments 5 Retighten the bolted connecti...

Страница 73: ...g the starter rope 86 8 8 7 Changing the oil in the exciter housing 87 8 8 8 Checking the hydraulic oil level 89 Every 2 years every 500 operating hours 8 9 1 Changing the hydraulic oil 91 As required...

Страница 74: ...replace the air filter Do not use gasoline or hot fluids to clean the filter element Do not continue to use a damaged air filter ele ment If in doubt use a new air filter Protective equipment n Worki...

Страница 75: ...hly 11 Soak the foam element in clean engine oil and press exces sive oil out 12 Check both elements thoroughly for holes and cracks 13 Replace if damaged 14 Pull the foam rubber element over the pape...

Страница 76: ...ilter correctly 19 Install the rubber seal 4 20 Insert the filter element 5 correctly and tighten it with the wing nut 3 21 Tighten the cover 2 with the wing nut 1 Installing the air filter B 692 0148...

Страница 77: ...ot components Wear your personal protective equipment protective gloves protective clothing Avoid touching hot components Clean the area around oil dipstick 1 and drain plug 2 3 Unscrew the oil dipsti...

Страница 78: ...spark plug using a 13 16 inch spark plug spanner 5 Check the electrode gap of the new spark plug with a feeler gauge if necessary adjust the gap Nominal value 0 7 0 8 mm 0 028 0 032 in 6 Screw in the...

Страница 79: ...seal 3 5 Set the piston to the top dead centre position of the compres sion stroke For this purpose align the alignment mark 2 on the starter disc to the top bore 1 Valve clearance Intake valve IN 0 0...

Страница 80: ...e slurry filter and fuel strainer DANGER Danger to life caused by explosive gas air mixes Do not allow gasoline to come into contact with hot components Smoking and open fire is prohibited Keep away f...

Страница 81: ...Clean filter bowl and filter in a non inflammable solvent dry them thoroughly afterwards 6 Open the fuel valve and collect running out fuel 7 Close the fuel valve Fig 74 Fig 75 A View from below Alig...

Страница 82: ...ew the fuel strainer 3 with the seal 2 14 Clean the fuel strainer check the condition of the screen replace if necessary 15 Turn the fuel strainer tightly in with the new seal 16 Assemble the fuel hos...

Страница 83: ...6 5 Parking the machine in secured condition on page 60 2 Allow the engine to cool down 3 Unscrew wing nut 1 and remove cover 2 4 Clean the cover 5 Unscrew wing nut 3 and remove filter element 5 6 Ch...

Страница 84: ...ut 1 11 Dispose of the old filter element in an environmentally friendly way 8 8 5 Replacing the V belt Protective equipment n Working clothes n Safety shoes n Protective gloves 1 Park the machine saf...

Страница 85: ...machine movement Always hold on to a running machine Always keep an eye on a running machine Protective equipment n Working clothes n Hearing protection n Safety shoes Special tool n Sirometer 1 Park...

Страница 86: ...rking the machine in secured condition on page 60 2 Allow the engine to cool down 3 Disassembling the recoil starter 4 Pull the starter rope with the starter handle out completely 5 If the starter rop...

Страница 87: ...andle hitting against your body Do not let the starter handle hit back Remove the fixing of the coil and run the starter handle slowly back to initial position 10 Pull the starter handle to check the...

Страница 88: ...ug and collect any oil running out 7 Tilt the machine to the opposite side and secure it properly NOTICE Components may get damaged Do not use low ash engine oils for the exciter shaft housing 8 Fill...

Страница 89: ...he filler plug is horizontal 3 Unscrew the filler screw 4 Press the travel lever forward against the end stop and hold it in this position 5 The oil level must reach the mark on the steering rod head...

Страница 90: ...the bleeding screw to collect leaking oil 8 Slacken the bleeding screw 9 Wait until all air has escaped and then tighten the bleeding screw 10 Fill in hydraulic oil up to the mark on the steering rod...

Страница 91: ...age 60 2 Adjust the steering rod with height adjustment so that the area with the filler screw is horizontal 3 Unscrew the filler screw 4 Press the travel lever forward against the end stop and secure...

Страница 92: ...the bleeding screw 9 Wait until all air has escaped and then tighten the bleeding screw 10 Fill in hydraulic oil up to the mark on the steering rod head 11 Screw in the filler screw 12 Dispose of oil...

Страница 93: ...es 8 Switch the water spraying system off again 9 Fill the water tank with clean water and close the cap 8 10 2 Cleaning the cooling fins and the cooling air intake openings How dirty the cooling fins...

Страница 94: ...is oily use a cold cleansing agent for cleaning NOTICE Components can be damaged by water entering into the system Do not direct the water jet directly into the air filter carburettor recoil starter...

Страница 95: ...k plug spanner 5 Check the condition of the spark plug clean if necessary 6 In case of excessive combustion residues or burned off elec trodes replace the spark plug Chapter 8 8 1 Replacing the spark...

Страница 96: ...gine to cool down 3 Unscrew the V belt guard 1 4 Check condition and tension of V belt Compression measurement 5 15 mm 0 2 0 6 in 5 The V belt cannot be re tightened Replace the V belt if it is damage...

Страница 97: ...nts may get damaged Do not use low ash engine oils for the exciter shaft housing 6 Unscrew the filling drain plug and check the oil level top up if necessary Nominal value Bottom edge of filling drain...

Страница 98: ...wn for a longer period of time e g winter season the following work must be carried out Depending on weather conditions these conservation measures will protect the machine for approx 6 to 12 months 1...

Страница 99: ...ew the spark plug using a 13 16 inch spark plug spanner 2 Fill in several drops of fresh engine oil through the ignition plug opening 3 Crank the engine several times with the recoil starter to dis tr...

Страница 100: ...osive gas air mixes Do not allow gasoline to come into contact with hot components Smoking and open fire is prohibited Keep away from heat sources sparks and other sources of ignition Do not spill any...

Страница 101: ...9 Troubleshooting Troubleshooting DRP15X 101...

Страница 102: ...e Whenever a fault occurs you should therefore thoroughly read these instructions on correct operation and maintenance If you cannot locate the cause of a fault or rectify it yourself by fol lowing th...

Страница 103: ...housing Protective equipment n Protective gloves 1 Park the machine in secured condition Chapter 6 5 Parking the machine in secured condition on page 60 2 Press the travel lever forward against the en...

Страница 104: ...recoil starter Spring broken Replace the recoil starter Starter rope of recoil starter does not return to initial position Recoil starter dirty Clean the recoil starter Insufficient pre tension of th...

Страница 105: ...hange the fuel Engine oil level too low Check the engine oil level correct if nec essary Engine runs with high speed but no vibration Centrifugal clutch defective Have checked by qualified expert per...

Страница 106: ...sources of ignition Do not spill any gasoline Protective equipment n Working clothes n Protective gloves n Safety goggles Special tool n 13 16 inch spark plug spanner 1 Allow the engine to cool down...

Страница 107: ...ler gauge if necessary adjust the gap Nominal value 0 7 0 8 mm 0 028 0 032 in 12 Screw the used spark plug carefully in by hand and once the sealing surface of the used spark plug is in contact tighte...

Страница 108: ...Troubleshooting What to do if the engine has flooded DRP15X 108...

Страница 109: ...10 Disposal Disposal DRP15X 109...

Страница 110: ...rces sparks and other sources of ignition Do not spill any gasoline Components that previously contained gaso line must not be cut with a cutting torch WARNING Health hazard caused by fuels and lubric...

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