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UVC -5   CONVE Y OR

       

 

5.4 Height adjustment 

To adjust the height of the device mechanically, 
loosen the wing screws (see fig. 6, pos. 1). 

Please note that the high transport height may 
cause higher radiation emission of the device. The 
operator is obliged to mount suitable protective 
devices. 

With high transport height, personal safety 
equipment, such as safety goggles, must be used. 
The safety instructions must be observed. 

6. Maintenance 

Maintenance work has to be carried out 
regularly to maintain the operational 
reliability. In this section the main 
operations, such as lamp replacement, 
which have to be carried out during 
maintenance work are described. 

All special spare parts can be purchased from 

DYMAX EUROPE

. For this purpose, specify the listed 

article numbers. 

BEFORE CARRYING OUT MAINTENANCE 
AND REPAIR WORK, THE DEVICE MUST 
BE DISCONNECTED FROM THE POWER 
SUPPLY BY QUALIFIED PERSONNEL

Make sure that the capacitors are 
discharged before starting maintenance 
work. 

The safety instructions regarding handling 
of electronic ballast must be observed! 

6.1 Replacing the UV bulb 

Before replacing the lamp, make sure that 
the curing system has cooled down 
sufficiently (risk of burns). 

Disconnect the machine from the power 
supply, switch off the main switch, and lock 
it. Pull the power plug. 

Before loosening the connecting cables by 
short circuiting the lamp cables, make sure 
that the device is electrically discharged. 

Replacement approx. every 500 - 1000 
hours or earlier if the required throughput 
times become inadmissibly long. 

USE ONLY ORIGINAL DYMAX EUROPE 
BULBS. THIRD-PARTY PRODUCTS CAN 
DAMAGE THE CURING SYSTEM. 

CAUTION - Warning during UV 
measurement 

When performing UV measurement at high 
speed using an UV integrator, make 

sure 

that it is caught accordingly.

 

When replacing the UV bulb, proceed as follows: 

 

Disconnect the system from the power supply 
system and wait until the system has cooled 
down. 

 

Loosen the 4 retaining screws (pos. 1) and the 
UV bridge (lamp case). 

Figure 9. 

Unscrewing the UV bridge 

 

 

Place the UV bridge on a safe surface with its 
opening facing upwards. 

 

Loosen the reflector cover by unscrewing the 
two screws (pos. 2) and remove it.

 

Figure 10. 

Loosening and removing the reflector cover 

 

Содержание UVC-5

Страница 1: ...UVC 5 Light Curing Conveyor User Guide ...

Страница 2: ...n and increase throughput System designs enable stand alone configuration or integration into your existing assembly line Please note that most dispensing and curing system applications are unique Dymax does not warrant the fitness of the product for the intended application Any warranty applicable to the product its application and use is strictly limited to that contained in the Dymax standard C...

Страница 3: ... 1 5 Documentation 5 1 6 Service support 6 2 Device description 7 2 1 Overall design 7 2 2 Application 7 3 Safety instructions 8 3 1 UV radiation 8 3 2 Mercury 9 3 3 General electrical hazards 10 3 4 Electrical hazard fire 11 4 Installation of the system 11 5 Commissioning 12 5 1 Switching on the system 12 5 2 Switching off the system 12 5 3 Belt speeds 12 5 4 Height adjustment 13 6 Maintenance 13...

Страница 4: ...e a risk to life and limb of the user or third parties or cause damage to the machine and other material property The device is designed exclusively for the application mentioned in the order confirmation If not contractually agreed upon using the machine for purposes other than those described above is considered contrary to its designated use The manufacturer cannot be held liable for any damage...

Страница 5: ...for transport Store the device in a dry place protected from the effects of the weather Avoid exposure of the device to extreme heat and cold Observe the transport instructions in the operating manual 1 Important General Information 1 1 Scope of Delivery The scope of delivery includes UV conveyor delivered as desktop device UV bulb included in the delivery number and doping according to the delive...

Страница 6: ...ufacturer are generally applicable Claims under warranty and liability for personal injury and material damage are excluded especially if they are due to one of the following causes Incorrect handling Use for purposes other than its designated use Non observance of the safety regulations Use of a wholly or partly defective device Non observance of this operating manual Modifications on the device ...

Страница 7: ...forms you about the correct disposal e g disposal of the bulbs 1 6 Service support Whenever service is needed please send your technical questions directly to the manufacturer or to your distribution partner Please keep the device number and software version ready in order to be able to answer the questions of the service department For service requests specify the following data Device designatio...

Страница 8: ...s recommended to check the speed using an appropriate measuring instrument Figure 1 Transport system with lamp unit 2 1 2 Lamp unit A UV bulb with a power of max 140 W cm is used as radiation source The lamp unit is provided with integrated excess temperature protection which switches the system off in case of insufficient lamp cooling Figure 2 Lamp unit Upon delivery the UV bulb is not mounted Be...

Страница 9: ... irritation of the upper respiratory tract Therefore make sure that the ozone containing air is extracted and guided to the outside The ozone rapidly dissociates into oxygen 3 1 2 Effect of UV radiation on the skin Everybody knows the effect of an acute overdose in form of a sunburn which normally remains an unpleasant memory Along with intensity of radiation the spectrum is very important for dam...

Страница 10: ...are not difficult to take since this is a non volatile noxious agent obeying the simple laws of physics regarding diffusion The so called indirect risks of short wave UV radiation resulting from the generation of ozone can easily be reduced by placing an exhauster near the radiation source The general protective measures include Marking of locations where especially powerful lamps of the UV C rang...

Страница 11: ...f main switch and use of protective low voltage for device control Warning labels on the device and warning notes in the operating manual Installation of RCD residual current circuit breakers option In general The 5 safety rules have to be observed DIN VDE 0105 1 DIN EN 50110 1 Work on electrical systems and pieces of equipment must only be performed by qualified electricians defined operations BG...

Страница 12: ...cument 4 Installation of the system The device must only be commissioned and operated by qualified persons Qualified personnel within the scope of safety related instructions are persons who are allowed to install ground and mark devices systems and electric circuits according to the safety standards Due to high voltage required for the operation of lamps the covers of the ballast and the hood of ...

Страница 13: ...bserve the safety instructions in this operating manual Press the switch pos 3 conveyor on off the belt is running and the fan of the lamp unit is in operation Start the UV lamp by pressing the key pos 4 The lamp is switched on and the fan in the ballast starts running After approx 3 minutes the lamp has reached full capacity The lamp is now ready for operation The desired power level can be selec...

Страница 14: ...egarding handling of electronic ballast must be observed 6 1 Replacing the UV bulb Before replacing the lamp make sure that the curing system has cooled down sufficiently risk of burns Disconnect the machine from the power supply switch off the main switch and lock it Pull the power plug Before loosening the connecting cables by short circuiting the lamp cables make sure that the device is electri...

Страница 15: ...ould generally be wiped clean using the cleaning cloth included in the delivery it is also possible to clean the bulb with alcohol or spirit and a clean cloth 6 2 Disposal of the UV bulbs Do not dump in your normal waste The UV bulbs used by Dymax Europe GmbH are products according to the German Electrical and Electronic Equipment Act and can be disposed of The end user is authorized to dispose of...

Страница 16: ...135 V 15 V Lamp current 7 4 A Lamp power Nominal power 850 W Arc length 69 mm UV bulb art no 028 194 iron bulb Lamp voltage 150 V 15 V Lamp current 6 2 A Lamp power Nominal power 820 W Arc length 69 mm Figure 12 UV dose depending on the transport speed 1 10 m min This table and diagram show optimized values They can differ for the individual devices due to manufacturing tolerances of the UV bulbs ...

Страница 17: ... digit article number Item Part Number Tooth lock washer type 18 Xl 037 Standard 100 204 Tooth lock washer type 36 XL 037 1 2 14 m min 100 205 Toothed belt XL 1 2 14 m min 100 206 Tooth lock washer type 60 XK 037 100 232 Toothed belt 156XL 1 2 14 m min 100 265 Flange bearing 10 mm hole 100 153 The electrical and electronical components can be found in the parts list that is attached to the electri...

Страница 18: ... 1 B Warranty From date of purchase Dymax Corporation offers a one year warranty against defects in material and workmanship on all system components with proof of purchase and purchase date Unauthorized repair modification or improper use of equipment may void your warranty benefits The use of aftermarket replacement parts not supplied or approved by Dymax Corporation will void any effective warr...

Страница 19: ...USER GUIDE UVC 5 CONVEYOR 18 ...

Страница 20: ...ring apparatus and methods The user should adopt such precautions and use guidelines as may be reasonably advisable or necessary for the protection of property and persons Nothing in this bulletin shall act as a representation that the product use or application will not infringe a patent owned by someone other than Dymax Corporation or act as a grant of license under any Dymax Corporation Patent ...

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