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Instruction Manual 

PAT-1114 Power Units - V1.1 

www.durapac.com 

Page 9 of 15 

 

7.0

 

Troubleshooting 

Problem 

Cause 

Solution 

Power unit cannot be started 

Unsuitable air source 

 

Ensure the air supply meets 
the power unit’s 
specifications 

Air source is not connected 

 

Connect air source 

Power unit has no pressure 

Loose couplers 

 

Tighten couplers 

Faulty couplers 

 

Replace couplers 

Oil level too low 

 

Refer to 6.1 – Adding 
Hydraulic Fluid 

Faulty pressure gauge 

 

Replace gauge 

Hydraulic couplers have a 
vacuum lock 

 

Check hydraulic couplers to 
hydraulic torque wrench 

 

Inspect couplers to ensure 
they are completely 
coupled 

 

Replace couplers if 
damaged 

Leaking couplers 

O-ring is worn or missing in 
the female couplers 

 

Replace the couplers 

Power unit cannot reach the 
rated pressure 

Pressure is adjusted too low 
for the high-pressure valve 

 

Check the gauge 

 

Adjust to rated value 

Oil is mixed with water 

 

Refer to 6.3 – Changing 
Hydraulic Fluid 

Malfunctioning pressure relief 
valve 

 

Replace pressure relief 
valve 

Loose high-pressure valve 

 

Tighten valve 

Air in system 

 

Refer to 6.2 – Bleeding Air 
from the System 

Power unit emits a loud noise 
while operating 
 

Bearings worn or broken 

 

Replace bearing(s) 

Air in system 

 

Refer to 6.2 – Bleeding Air 
from the System 

High pressure flow is reduced 

Piston or springs may be 
broken 

 

Replace piston assembly 

Loose couplers 

 

Tighten couplers 

Oil level too low 

 

Refer to 6.1 – Adding 
Hydraulic Fluid 

Oil too cold 

 

Control the temperature to 
at least -10°C 

Dirt in pump or filter is 
clogged 

 

Replace filter and clean tank 

 

Содержание PAT-1114

Страница 1: ...LTD 2 186 Granite Street GEEBUNG QLD 4034 Australia sales absoluteequipment com au Phone 61 7 3865 4006 Fax 61 7 3102 6288 Maximum Operating Pressure 700 bar Instruction Manual Air Torque Wrench Powe...

Страница 2: ...sure of your power unit s suitability for a particular application 2 0 Receiving Instructions It is recommended prior to use that an inspection be done by qualified personnel and that any missing or d...

Страница 3: ...lift a load weighing more than the capacity of the cylinder IMPORTANT If at any stage the safety related decals become hard to read these must be replaced Minimum age of the operator must be 18 years...

Страница 4: ...es Long tubing runs should be supported by brackets or clips Before operating the power unit connections should be tightened securely and leak free Over tightening can cause premature thread failure o...

Страница 5: ...and one female connector to ensure proper connection between the power unit and the wrench Figure 1 Hydraulic Connectors 4 4 Air connection connect suitable air supply to air input port Ensure that yo...

Страница 6: ...he pump Port A is a high pressure port it delivers the oil at a high pressure Whereas Port B is a low pressure port that delivers the oil at a low pressure 5 1 Prior to operation loosen the high press...

Страница 7: ...c Oil or equivalent Equipment must only be serviced by a qualified hydraulic technician For repair service contact your local Durapac authorised service centre Tighten connections as needed Use non ha...

Страница 8: ...required 6 2 2 Cycle the power unit with hydraulic torque wrench attached several times 6 2 3 Retract the hydraulic torque wrench Air will be released into the pump reservoir 6 2 4 Recheck oil level...

Страница 9: ...worn or missing in the female couplers Replace the couplers Power unit cannot reach the rated pressure Pressure is adjusted too low for the high pressure valve Check the gauge Adjust to rated value Oi...

Страница 10: ...awing Item Description Qty Item Description Qty 1 Oil reservoir 1 9 Roll cage 1 2 Bolt 1 10 Hydraulic couplers 1 3 Air motor 1 11 Regulating valve 1 4 Oil water seperator 1 12 Oil gauge 1 5 Air input...

Страница 11: ...Qty Item Description Qty 1 Oil reservoir 1 8 Pneumatic control valve 1 2 Pump 1 9 Subplate 1 3 Oil return pipe 1 10 Male elbow 1 4 Petrol pipe 1 11 Nylon tube 500mm long 1 5 Oil return pipe 1 12 Air s...

Страница 12: ...8 Pressure valve 1 9 Check valve assy 2 9 1 One way valve 1 9 2 Ring 1 9 3 O ring 1 9 4 O ring 1 9 5 Ring 1 10 Pressure valve assy 1 10 1 Pressure valve 1 10 2 Ring 1 10 3 O ring 1 10 4 O ring 1 11 F...

Страница 13: ...3 1 Valve body 1 5 1 Valve body 1 9 1 Valve body 1 3 2 Ring 1 5 2 O ring 2 9 2 O ring 1 3 3 O ring 1 5 3 O ring 1 9 3 O ring 1 3 4 O ring 1 6 Pressure gauge 1 10 Female coupler 1 3 5 Ring 1 7 Pressur...

Страница 14: ...apac com Page 14 of 15 8 5 Remote Control Item Description Part No Qty 1 Remote case ZAW1578 1 2 Air valve ZAW1579 1 3 Button ZAW1580 1 4 Circlip ZAW1581 1 Complete Assembly ZAW1577 1 Serial model and...

Страница 15: ...Instruction Manual PAT 1114 Power Units V1 1 www durapac com Page 15 of 15 9 0 Hydraulic Schematic...

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