Instruction Manual
PAT-1114 Power Units - V1.1
www.durapac.com
Page 9 of 15
7.0
Troubleshooting
Problem
Cause
Solution
Power unit cannot be started
Unsuitable air source
Ensure the air supply meets
the power unit’s
specifications
Air source is not connected
Connect air source
Power unit has no pressure
Loose couplers
Tighten couplers
Faulty couplers
Replace couplers
Oil level too low
Refer to 6.1 – Adding
Hydraulic Fluid
Faulty pressure gauge
Replace gauge
Hydraulic couplers have a
vacuum lock
Check hydraulic couplers to
hydraulic torque wrench
Inspect couplers to ensure
they are completely
coupled
Replace couplers if
damaged
Leaking couplers
O-ring is worn or missing in
the female couplers
Replace the couplers
Power unit cannot reach the
rated pressure
Pressure is adjusted too low
for the high-pressure valve
Check the gauge
Adjust to rated value
Oil is mixed with water
Refer to 6.3 – Changing
Hydraulic Fluid
Malfunctioning pressure relief
valve
Replace pressure relief
valve
Loose high-pressure valve
Tighten valve
Air in system
Refer to 6.2 – Bleeding Air
from the System
Power unit emits a loud noise
while operating
Bearings worn or broken
Replace bearing(s)
Air in system
Refer to 6.2 – Bleeding Air
from the System
High pressure flow is reduced
Piston or springs may be
broken
Replace piston assembly
Loose couplers
Tighten couplers
Oil level too low
Refer to 6.1 – Adding
Hydraulic Fluid
Oil too cold
Control the temperature to
at least -10°C
Dirt in pump or filter is
clogged
Replace filter and clean tank