Duplo DB-200 Скачать руководство пользователя страница 4

 

        1

Safety Notes 

 

Keep the following in mind for safe operation. 

 

• 

Only experienced technicians are allowed to remove covers and repair the machine. 

• 

Do not place any items on top of the machine to avoid dropping them into the machine. 

• 

Use the proven power outlet in order to prevent an electrical overload of the machine. 

• 

Pay close attention to the warning signs on the machine that indicates a dangerous or “no-
touch” area of the machine. 

• 

The machine should be placed on a safe, firm and solid table. 

• 

Do not place the machine next to water or heat that may cause damage. 

• 

Keep hands and fingers away from glue tank and notching station. 

• 

Use only the suggested hot melt glues with the following characteristics: 

 

Application temperature:  293 

°

F (145 

°

C) to 338 

°

F (170 

°

C) 

Working Glue Viscosity:  1,500  to 2,600 CPS  

Warning:

 Duplo USA is not responsible for the quality of the binding that is produced by 

 

the non-suggested glues. 

 

In case of THERMOSTAT FAILURE : 

 

DB-250 has implemented the secondary thermostat to protect the glue tank temperature over 
392 

°

F (200 

°

C). When it occurs, the power of DB-250 will be automatically turned off. You 

have to wait for the glue tank to cool down before you can restart the machine. If this 
problem occurs again, call your authorized dealer for service. 

 

In case of EMERGENCY : 

 

1. 

Press the “EMERGENCY” button when you 
encounter a problem during operation or 
bookbinding. This will shut down all the actions 
of DB-250, which include the stations and 
motors. Meanwhile, the LED DISPLAY of the 
control panel will display and flash the “STOP” 
symbol. 

 

2. 
 
 
 
 
Note: 

Correct the problem. Then turn the 
“EMERGENCY” stop button to the right in 
order to reset the machine. The “START” LED 
will be lit.  
 
You can  use “OPEN” and “CLOSE” buttons to 
open or close the clamp at this time. 

 

3. 

This will clear the problem on your DB-250. 
Press the “START” button to restart your DB-
250. 
The LED display of the control panel will 
display and flash “LOAD BOOK”. 

 

Note:

   (A)  If you receive an error ( ERR=Lx ), please refer to the Appendix and  

 

   

follow the step 1 to 3 to reset your DB-250. 

(B)  Call for service if the error message is still there.

 

 

Содержание DB-200

Страница 1: ...PERFECT BINDER DB 200 OPERATION MANUAL Duplo USA Corp June 2000 LED Rev 1 3...

Страница 2: ......

Страница 3: ...Specification 2 Accessories 2 Adhesive 2 Installation 3 Control Panel 4 Operation Procedures 5 A STARTUP 5 B MANUAL MODE 6 C AUTO MODE 8 D PADDING MODE 10 E STANDBY MODE 10 F GLUE LEVEL ADJUSTMENT 12...

Страница 4: ...has implemented the secondary thermostat to protect the glue tank temperature over 392 F 200 C When it occurs the power of DB 250 will be automatically turned off You have to wait for the glue tank t...

Страница 5: ...cles per hour Production Speed Up to 200 books per hour Power Source 110V 60 Hz Option 220V 50 Hz Power Consumption 10 Amps Machine Weight 255 LBS 116 Kg Machine Dimension 46 L x 22 W x 15 H 1150x560x...

Страница 6: ...de in the bottom cover first Then slide in the glue draining tray underneath the glue tank as shown 4 Place your DB 250 on a safe firm and solid table Then mount the cover sheet holder to the right si...

Страница 7: ...4 LED DISPLAY 1 The amount of books bound ____100 2 Operating status BIND 3 Perform self test and stir the hot melt glue S TEST 4 Error messages ERR L1 5 CLEAR Clear the display counter for books boun...

Страница 8: ...s one minute for this example as shown 3 Melting glue is processing The status is WARM and the elapsed time is 10 minutes for this example as shown 4 After heating for a while the glue temperature has...

Страница 9: ...1 Load book to the RIGHT of the red line Step 2 Slide the book to The far LEFT 2 Then press the CLOSE button to clamp down the book block and you will see the flashing PUSH START display Note In case...

Страница 10: ...process for the book block and cover sheet Note If you accidentally remove or drop the cover sheet during the clamping station returning to the nipping station the control panel will show COVER At th...

Страница 11: ...e RIGHT of the red line then slide the book block to the far LEFT of the clamps and you will see the flashing PUSH CLOSE display 2 Then press the CLOSE button to clamp down the book block and you will...

Страница 12: ...u have to place the cover on the nipping station and press START button to recover the process Having completed one bound book the clamp will automatically open and display UNLOAD so that you can remo...

Страница 13: ...mps and you will see the flashing PUSH CLOSE display Step 1 Load book to the RIGHT of the red line Step 2 Slide the book to The far LEFT 2 Then press the CLOSE button to clamp down the pad block and y...

Страница 14: ...s in accordance with F Glue Adjustment 5 Repeat step 2 to 4 for more books in PAD operation E STANDBY MODE Press STANDBY button the DB 250 will temporarily lower the temperature of glue tank so it won...

Страница 15: ...Turn the glue adjustment lock knob counter clockwise to loosen 2 Increase the amount of glue by sliding the knob to the right at the appropriate position MIN MAX Decrease the amount of glue by slidin...

Страница 16: ...one time Keep it at such a level that the glue will not go over the Max line in the tank while the application drum is rotating This will prevent glue from spilling out of the tank Glue Replacement W...

Страница 17: ...T and CLEAR keys the clamp station will return to its home position Open the clamps to the maximum position Clean their surfaces and wax them 5 Turn the DB 250 off APPENDIX SETUP FOR TIMERS To enter t...

Страница 18: ...over ERROR DISPLAY LED Display Description Cause of Error ERR L1 Clamp station is 1 MT1 fuse blown not in the home position 2 LS1 sensor is bad 3 MT1 motor problem ERR L2 Clamp station is 1 MT1 fuse b...

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