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3.0 OPERATION

3.1 GENERAL

The unit should be started up only by a
refrigeration technician who is familiar with
accepted operation practices for refrigeration
systems.

Use small screw unit start-up report to record all
temperature, pressure,  electrical readings and
control settings. A copy must be forwarded to
Dunham-Bush, Inc., before the warranty will be
honored.

3.2 UNIT PIPING

Each unit has a separate refrigerant circuit for
each compressor. See figure 3.2 for typical unit
piping schematic.

3.3 SYSTEM WATER FLOW

RATE

The quantity of chilled water being circulated
can be measured quite accurately (

±

5%) by

determining the water pressure drop through the
evaporator and reading GPM from the evaporator
pressure drop curve, Figure 3.3. Connect reliable
pressure gauges  to valves installed in evaporator
entering and leaving water vent connections and
read pressure difference with chilled water pump
in operation. An alternative method of
determining GPM is to measure pressure
difference from pump inlet to outlet and read
GPM from pump curve.

3.4 STANDARD AMBIENT

UNIT OPERATION (65°F
MINIMUM AMBIENT)

INCLUDING OVERNIGHT
SHUT-DOWN AND

MORNING RESTART

Caution:

 These units may equipped with

manifold installed manual discharge valve that
must be opened before attempting to start.

Important:

 Do not use chilled water pump

operation via the flow switch or Aux. chilled
water pump contacts to start & stop this unit.
These are safety controls, not operational
controls.

3.4.1 AIR COOLED PACKAGE

CHILLER START-UP

The unit is ready for start-up when the
following procedures have been
completed.

1. Water piping for the evaporator is

installed and tested.

2. Electrical connections are made and

properly fused.

3. Unit has been leak tested.  leaks

corrected, and charge completed.

4.

Compressor crankcase heater(s) has
been energized for a minimum of 24

hours.

5. Calibrated refrigerant gages have been

connected to the suction and discharge.

6. Turn on the chilled water pump, check

direction of rotation and adjust the
water flow through the evaporator to
the specified flow rate. Bleed off all
entrained air.

7. Manually energize the fan starters and

check the fan rotation. Fans should
pull air through the condenser coil and
discharge vertically upwards.

8. Check all refrigerant valves to be sure

they are open.

9. Proceed to System Start-up.

Compressor #1 will start in about 15
minutes & proceed to load up if leaving
water temperature is above  setpoint.
Compressor #2 will follows as the
demand dictates.

3.5 SYSTEM START UP

1.

Before starting the compressor(s), check
all three phases of supply voltage, of all
legs of the motor. They must be within
±10% of the nameplate voltage. Check to
be sure compressor is not running
backwards.

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Содержание ACXi 165-5SP-LN

Страница 1: ...tal Ankara Turkey AIR COOLED ROTARY SCREW CHILLERS INSTALLATION OPERATION AND MAINTENANCE MANUAL INSTALLATION OPERATION AND MAINTENANCE MANUAL MODEL ACXi 165 5SP LN 50 Hz 50 Hz 50 Hz Products That Per...

Страница 2: ...r 35 4 5 4 Load Control Microcomputer 35 4 5 5 Ramp Control Microcomputer 35 4 5 6 Current Limiting Microcomputer 36 4 5 7 Staging Control Microcomputer 36 4 5 8 Manual lead Lag Control Microcomputer...

Страница 3: ...under a careful quality control system If the package is installed operated and maintained with care and attention to the instructions contained herein it will give many years of satisfactory service...

Страница 4: ...PD ft wg 402 4 19 8 Min Max Water Flow GPM 197 5 481 6 Min Max Water Flow PD ft wg 6 1 30 0 Air Cooled Condenser Coil Rows Deep FA Sq Ft 3 141 2 3 141 2 No Of Fans 6 6 Fan Diameter inch mm 31 5 800 0...

Страница 5: ...portant that the following inspection be completed in the presence of the carrier s representative 1 Check all crates and cartons received against the Bill of Lading Shipping Papers to be sure they ag...

Страница 6: ...2 0 INSTALLATION FIGURE 2 3 2 ACXi 165 5SP LN TYPICAL RIGGING 6...

Страница 7: ...e located in the vicinity of steam hot air or fume exhausts Another consideration which must be taken into account is that the unit should be mounted away from noise sensitive spaces and must have ade...

Страница 8: ...oted 2 Pit Installations Are Not Recommended Re Circulation Of Hot Condenser Air In Combination With Surface Air Turbulence Cannot Be Predicted Hot Air Re Circulation Will Severely Affect Unit Efficie...

Страница 9: ...2 0 INSTALLATION FIGURE 2 4 2 ACXi 165 5SP LN DIMENSIONAL DATA NOTE ALL DIMENSIONS ARE IN INCHES MM 9...

Страница 10: ...evaporator heads Cut piping holes in the removable access panel at the end of the unit Opening the hole to the left hand side of the panel so that it can still be removed after piping is in place Hole...

Страница 11: ...el Dimensions Inches A Dim B Dim C Dim D Dim E Dim ACXi 165 5SP LN 86 18 141 3 4 141 3 4 21 FIGURE 2 5B ACXI 165 5SP LN ISOLATOR POINT LOAD DATA Unit Model Point Load LBS Total Operating Pos 1 Pos 2 P...

Страница 12: ...controls must be set to factory recommendations 2 10 REQUEST FOR START UP REPRESENTATIVE After the installation has been completed and checked Form 9180 must be filled out and sent to the Dunham Bush...

Страница 13: ...before attempting to start Important Do not use chilled water pump operation via the flow switch or Aux chilled water pump contacts to start stop this unit These are safety controls not operational co...

Страница 14: ...3 0 OPERATION FIGURE 3 2 ACXi 165 5SP LN TYPICAL SCHEMATIC PIPING 14...

Страница 15: ...1 10 100 100 1000 FLOW RATE USGPM PRESSURE DROP FT WG 3 0 OPERATION FIGURE 3 3 EVAPORATOR WATER PRESSURE DROP ACXi 165 5SP LN 15...

Страница 16: ...nnect Main power is required to keep the sump heaters 3 7 SEASONAL SHUT DOWN PROCEDURE Standard Ambient Units 1 Follow standard overnight shut down procedure 2 Turn off chilled water pump 3 Close manu...

Страница 17: ...from the boiling refrigerant flows up the suction pipes through shut off valves suction check valves and suction filters inside compressor into compressors where it is compressed and starts the cycle...

Страница 18: ...energized open the high pressure oil acting on the slide valve will be vented to suction and the pressure in the slide valve chamber will be reduced The slide valve spring will now move the slide valv...

Страница 19: ...fety conditions satisfied Leaving chilled water temperature 2 F or more above setpoint A compressor is started by first energizing 1M1 followed by 1M2 Anti recycle time of 15 minutes is initiated with...

Страница 20: ...CHECKED REV NO DATE APPROV 4 0 ELECTRICAL FIGURE 4 2 ACXi 165 5SP LN WIRING SCHEMATIC 20...

Страница 21: ...4 0 ELECTRICAL 21...

Страница 22: ...4 0 ELECTRICAL 22...

Страница 23: ...4 0 ELECTRICAL 23...

Страница 24: ...4 0 ELECTRICAL 24...

Страница 25: ...4 0 ELECTRICAL 25...

Страница 26: ...4 0 ELECTRICAL 26...

Страница 27: ...4 0 ELECTRICAL 27...

Страница 28: ...4 0 ELECTRICAL 28...

Страница 29: ...4 0 ELECTRICAL 29...

Страница 30: ...4 0 ELECTRICAL 30...

Страница 31: ...4 0 ELECTRICAL 31...

Страница 32: ...e viewed with the right and left arrow keys NOTE When displaying analog sensors the PAGE MODE key can be pressed to display two new analog inputs after each arrow key is pressed Press PAGE MODE again...

Страница 33: ...0 3 psig with a zero calibration of 1 then new calibration would be 58 60 3 1 3 3 3 So the zero calibration should be changed to 3 Then the computer will display 58 3 4 4 7 TO SET DATE AND TIME 1 You...

Страница 34: ...le press the right arrow key and repeat steps 7 13 15 To delete a schedule clear all of the days by pressing 0 at Step 12 The schedule group turns on when any of the individual schedules turns on The...

Страница 35: ...al load The load target is varied based on rate of approach to desired temperature preventing significant temperature oscillations The current limit function see Section 4 5 7 overrides the temperatur...

Страница 36: ...Microcomputer On multi compressor machines the lead compressor can be chosen by storing 0 0 or 1 0 in the lead setpoint B position 0 0 is for lead on compressor 1 and 1 0 is for lead on compressor 2 i...

Страница 37: ...unning Its purpose is to prevent refrigerant migration into the oil during shut down For this reason it is essential that heaters be energized for 24 hours before starting a compressor 4 6 SAFETY FUNC...

Страница 38: ...y lCR will de energize and open the control circuit A LED light located on the PCR indicates a good voltage supply The power loss A setpoint is factory set to 0 0 to allow automatic start after PCR fa...

Страница 39: ...load performance data on the log sheet The best measure of performance of evaporator is approach which is the difference between leaving water temperature and saturated refrigerant temperature at the...

Страница 40: ...34 06 36 70 130 0 896 6 58 85 14 92 69 14 20 63 16 0 110 3 43 56 41 98 30 90 34 94 140 0 965 5 63 50 17 50 73 65 23 14 18 0 124 1 38 99 39 44 26 43 32 46 150 0 1034 5 67 90 19 94 77 92 25 51 20 0 137...

Страница 41: ...ble at any operating condition the circuit is short of charge Be careful not to overcharge the machine Overcharging will result in considerable liquid logging in the condenser and excessive condensing...

Страница 42: ...Check wiring against drawing 4 Compressor overload a Compressor drawing high amps a Check motormegohms Reset overloads run com presssor an check amps Do not exceed RL x 1 25 Call D B serviceman 5 High...

Страница 43: ...ORATOR WATER TEMPERATURE IN EVAPORATOR WATER TEMPERATURE OUT EVAPORATOR PRESSURE DROP PSI IN WATER EVAPORATOR WATER FLOW GPM CONDENSER AIR TEMPERATURE IN AMBIENT AC ONLY 1 2 3 ACTUAL VOLTAGE COMPRESSO...

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