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Installation and Operation of Flexible Batch Broiler

TABLE OF CONTENTS

IMPORTANT WARNING AND SAFETY INFORMATION ..................................................4
I. GENERAL INFORMATION .............................................................................................5

A. BATCH BROILER SPECIFICATIONS ...................................................................5

A-1.0 Model Number Key ...................................................................................5

A-2.0 Broiler Dimensions ...................................................................................6

II. INSTALLATION INSTRUCTIONS .................................................................................7

A. QUALIFIED PERSONNEL ....................................................................................7

B. DELIVERY AND INSPECTION .............................................................................8

C. BROILER ASSEMBLY ..........................................................................................9

Setup .................................................................................................................10

D. ADJUSTMENTS AT INSTALLATION ..................................................................10

Raise or Lower Broiler ....................................................................................... 11

E. LOCATION OF THE BROILER ........................................................................... 11

F. GAS PIPING ........................................................................................................ 11

NOTICE

INSTALLER: ..................................................................................12

G. ELECTRICAL CONNECTIONS ..........................................................................12

H. VENTILATION .....................................................................................................12

Venting to a Canopy Exhaust Hood ..................................................................12

Maintenance of Ventilation System ...................................................................12

III. OPERATION INSTRUCTIONS ...................................................................................13

A. BROILER CONTROLS .......................................................................................13

B. COOKING PRODUCT ........................................................................................14

B-1.0 Lighting the Broiler ..................................................................................14

B-2.0 Cook Product ..........................................................................................14

B-3.0 Cook Cycle Complete .............................................................................15

B-4.0 Fine Cooking Adjustment ........................................................................15

B-5.0 Cancel a Cook Cycle ..............................................................................15

B-6.0 Checking the Broiler Temperature ..........................................................15

B-7.0 Checking the Set Point Temperature ......................................................15

B-8.0 Shutdown the Broiler ..............................................................................15

C. CLEANING .........................................................................................................16

C-1. Four (4) Hour Cleaning .............................................................................18

C-2. Daily Cleaning ..........................................................................................19

C-3. Weekly Cleaning .......................................................................................21

CLEANING CONSIDERATIONS ..............................................................22

SAFETY CONSIDERATIONS ..................................................................22

C-4. Monthly Cleaning ......................................................................................24

D. PROGRAMMING THE CONTROL .....................................................................25

D-1.0 Entering Program Mode .........................................................................25

D-2.0 Navigating the Programming Screens ....................................................25

D-3.0 Level 1 Programming .............................................................................25

D-3.1 Product Identifier AbCd

..........................................................................25

Содержание FBB-NC-120

Страница 1: ...service this equipment This manual is Copyright 2014 Duke Manufacturing Co All rights reserved Reproduction without written permission is prohibited Duke is a registered trademark of the Duke Manufac...

Страница 2: ...Canopy Exhaust Hood 12 Maintenance of Ventilation System 12 III OPERATION INSTRUCTIONS 13 A BROILER CONTROLS 13 B COOKING PRODUCT 14 B 1 0 Lighting the Broiler 14 B 2 0 Cook Product 14 B 3 0 Cook Cyc...

Страница 3: ...oFF1 on 2 oFF2 25 D 3 4 Exit Program Mode 26 D 4 0 Level 2 Programming 26 D 4 1 F or C Parameter dEg 26 D 4 2 Change the Idle Temperature Sett 26 D 4 3 Additional Factory Parameters 26 D 4 4 Exit Prog...

Страница 4: ...ng the local gas supplier FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance Improper installation adjustment alteration s...

Страница 5: ...100 000 BTU HR 27 5 29 3 kW 94 000 100 000 BTU HR 27 5 29 3 kW BURNER ORIFICE SIZE BURNER ORIFICE SIZE FRONT INFRARED BURNER 40 2 49mm 52 1 61mm BACK INFRARED BURNER 36 2 70mm 51 1 70mm LOWER BURNER...

Страница 6: ...d Operation of Flexible Batch Broiler 6 A 2 0 Broiler Dimensions 39 1 2 100 3 cm 34 3 4 88 4 cm 53 5 8 136 1 cm 20 3 4 52 9 cm 63 5 8 161 7 cm 45 5 8 115 8 cm 55 5 8 141 4 cm 44 111 9 cm 8 1 2 21 6 cm...

Страница 7: ...s or lack of experience and knowledge unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety The installation must conform with...

Страница 8: ...esponsibility for delivery in good order when the shipment was accepted However we are prepared to assist you in filing your claim 2 3 5 4 6 7 4 4 5 8 Caution The broiler is very heavy Use adequate he...

Страница 9: ...INSTALL WRENCH ALLEN 3 16 175700 18 KIT BROILER SVC PARTS NAT GAS W CONTROLLER W COOK CHAIN OPTIONAL 600310 19 KIT BROILER SVC PARTS PROPANE W CONTROLLER W COOK CHAIN OPTIONAL 600314 ITEM PART NAME PT...

Страница 10: ...tments include but are not limited to Adjustments to the gas pressure regulator Broiler height adjustment if required No installation should be considered complete without proper inspection and if nec...

Страница 11: ...le materials A minimum clearance of COMBUSTIBLE NON COMBUSTIBLE Discharge End 12 305 12 305 Access Panel End 3 76 3 76 Rear 4 102 4 102 Floor Table 0 0 0 0 F GAS PIPING The standard broiler consumes g...

Страница 12: ...tment area of the broiler Standard wiring schematics are also provided with this manual This appliance is equipped with a three prong grounding plug for your protection against shock hazard and should...

Страница 13: ...use A BROILER CONTROLS 1 Power Switch Turns the broiler ON or OFF The broiler is self lighting 2 Product Selection Keys Selects the product recipe to run Also functions as number keys 1 8 in programm...

Страница 14: ...will display PrE during the pre heat cycle B 2 0 Cook Product DO NOT LOAD IF LIGHT ON Broiler displays rdY and Cook light is not on Place holding pan at discharge Place product in front and back rows...

Страница 15: ...all other product LED s will go blank The control will flash AdJ followed by the product identifier The and keys are used to set the fine cooking adjustment The first press of the or key brings up the...

Страница 16: ...ll void the warranty To prevent damage to the ceramic burner tiles never allow physical contact with cleaning tools or other objects that may scratch ormarthetilesurfacesorcauseblockageofthegas ports...

Страница 17: ...se Sanitize DISCHARGE PAN CAUTION HOT SURFACES WEAR INSULATED GLOVES WHILE CLEANING DISCHARGE HOOD X DISCHARGE GREASE PANS X MAIN GREASE PANS X DISCHARGE END PANEL X DISCHARGE SCRAPER X LOADER TRAY CA...

Страница 18: ...th food product must be cleaned and sanitized every 4 hours Loader and Carriage Remove loader from carriage and sanitize food contact areas Caution Hot surface near door Wear insulated gloves Discharg...

Страница 19: ...d replace Discharge Pan Slide pan up and out of keyhole slots Clean and replace Engage hooks on pins for reinstallation of chute Grease Pans Remove top V pan and lower collection pan Clean both pans a...

Страница 20: ...or With the broiler cool lift and remove the flipper door Clean and set aside 1 2 Lift and slide retaining bolt right 1 2 Lift slightly and remove loader ramp as shown Disengage pin from pivot hole Cl...

Страница 21: ...y cleaning Remove burner shield 1 2 Lift rear of burner out of saddle and continue to hold it Orifice Hood Lift flame arrestor up to disengage tabs from slots Tabs are located under the front of the a...

Страница 22: ...rature Remove the catalyst guard and set aside for re installation after the catalyst has been cleaned B Handling catalyst Care should be taken so that the catalyst is not dropped or damaged in handli...

Страница 23: ...ater a few times and then let it soak for 20 minutes Remove the catalyst and shake out the excess water Drain and clean the basin thoroughly and then repeat previous step Remove the catalyst and rinse...

Страница 24: ...ny buildup Clean the white ceramic insulator using the alcohol swab until all residue has been removed Remove the back panel of the broiler and carefully remove the sensor for the lower burner Follow...

Страница 25: ...key At this point the control will display PROD and all Product LED s will turn green Select a product key for a product that you wish to change The LED next to the selected product will turn green A...

Страница 26: ...Enter the password 3 6 4 5 and press the ENTER key D 4 1 F or C Parameter dEg Changes temperature displayed between Fahrenheit F and Celsius C The and keys are used scroll through the settings D 4 2 C...

Страница 27: ...roduct button is depressed immediately after product is loaded into broiler Ensure proper product button is being depressed If broiler is hot attempt to clean burner in place with broiler cleaning too...

Страница 28: ...tall Remove lower flame sensor and clean with a soft cloth and isopropyl alcohol Remove upper control compartment panel and clean 2 upper flame sensors with a soft cloth and isopropyl alcohol Clean fl...

Страница 29: ...alified service personnel only Service by other than qualified personnel may result in damage to the broiler and or injury to the operator Qualified service personnel are those individuals firms compa...

Страница 30: ...HT COOK 175550 14 RELAY SOLID STATE 175870 15 CHAIN DRIVE 175551 16 CONTROLLER 175575 17 GASKET CONTROL BEZEL 175510 18 GASKET BLOWER INLET 175511 19 BLOWER 120V 60HZ W CENTRIFUGAL SWITCH 176185 20 HO...

Страница 31: ...75778 46 PRODUCT PAN SHELF 175363 47 DISCHARGE PAN 175358 48 MAIN GREASE PAN LOWER BURNER UPGRADE 176398 49 V GREASE PAN LOWER BURNER UPGRADE 176397 50 SIDE GREASE PAN 175357 51 PIVOT ASH SCRAPER 1751...

Страница 32: ...Installation and Operation of Flexible Batch Broiler 32 VI WIRING SCHEMATIC...

Страница 33: ...33 Installation and Operation of Flexible Batch Broiler NOTES...

Страница 34: ...Installation and Operation of Flexible Batch Broiler 34 NOTES...

Страница 35: ...35 Installation and Operation of Flexible Batch Broiler NOTES...

Страница 36: ...Installation and Operation of Flexible Batch Broiler 36 Duke Manufacturing Co 2305 N Broadway St Louis MO 63102 Phone 314 231 1130 Toll Free 1 800 735 3853 Fax 314 231 5074 www dukemfg com...

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