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HOT PRESS USERS MANUAL

4

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ETTING

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P

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OUR

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ACCUM

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RESS

 

Equipment Location: 

The smaller vacuum press models 

such  as  the  HGP220  and  HGP260  may  be  used  on  a 

table  or  countertop,  provided  that  it  is  able  to  support 

the weight of the equipment. The larger models should 

be used with a fl oor stand due to their size and weight.

The ideal working height of the press will vary depending 

on the operator. We suggest a height of 28 to 31 inches 

(700 to 790 mm). It is critical that the lid of the press is 

able to open fully. Please be absolutely sure that nothing 

interferes with this!

For proper operation, it is very important that the press 

be fl at and level. The best way to verify this is to use a 

carpenter’s (bubble) level. If one corner of the unit is at a 

different height from the others, it may be diffi cult to achieve 

a proper vacuum. For best results, we recommend that 

the  press  be  located  away  from  air  conditioning  vents, 

fans and other sources of moving air.

Unpacking: 

 Carefully inspect the vacuum press for possible shipping 

damage. If any is discovered, please contact our Customer Service 

Department immediately. If you are using a fl oor stand, unpack and 

assemble it using the instructions provided. Remove the vacuum press 

from the shipping carton and place it on the stand or table. Leave room 

to make connections to the rear of the unit.

Unpack and remove the vacuum pump from its box. The pump 

should be placed on or near the fl oor. There are suction cups 

on the bottom of the pump to help keep it in place, since the 

pump vibrates during operation. The pump will become warm 

during extended usage. If the equipment is going to be used in a 

high-volume production environment, please allow for adequate 

ventilation of the area where the pump is located.

Stand Assembly (Model HPG560 Only)

Loosely fi t the four tie bars to the ends of the stand (Illustration 

4B), using the 16 M10 x 50 bolts, 32 x M10 plain washers and 16 

M10 nuts.  Tighten all nuts and bolts. Move stand into fi nal position 

and ensure that it is level by using the leveling spacers. The stand 

may be leveled by supporting the low corner of the stand on the 

tie bar and removing the wheel.  The leveling spacers can then 

be inserted between the stand and the wheel assembly and the 

wheel assembly re-bolted to the stand. Lower the stand back to 

the ground and re-check to make sure it is level.

Mount The Press Onto the Stand

(Model HPG560 Only)

Remove the divider panels from the crate. Remove the screws 

from the side pieces of crate. Remove protective packaging from 

the press. HOLDING THE FRONT AND REAR OF THE PRESS 

ONLY AND NOT WITHIN 75 mm OR 3 INCHES OF THE ENDS, lift the 

press from the crate onto the stand. Align the press with the ends of the 

Press Set Up

Illustration 4B:

 Stand assembly  

Illustration 4A:

 Vacuum press mounted 

on stand.

Illustration 4C:

 Stand assembly - front 

view with wheels.

Содержание HOT PRESS HGP220

Страница 1: ...M PRESS USERS MANUAL This users manual applies to the following Hot Press models HGP220 25 x 37 635mm x 940mm HGP260 35 x 47 890mm x 1194mm HGP360 42 5 x 66 5 1080mm x 1689mm HGP560 50 25 x 98 25 1276mm x 2496mm Model Working Area Revised 7 30 05 ...

Страница 2: ...an be viewed throughout most bonding processes The glass is extremely smooth and scratch resistant The Hot Press Glass Top Press handles a wide range of presentation materials from foam board and wood to photos art prints and delicate fabrics The Hot Press brand is well regarded by picture framers and other finishing professionals for its ability to produce consistent high quality results All model...

Страница 3: ...talled in a location which allows the lid to be completely raised without interference If the lid is only partially opened it may close unexpectedly Before each use the struts should be checked to be sure they are operating properly Over a period of time the struts will lose pressure and will eventually require replacement The inner surface of the glass top is very hot during normal operation Be v...

Страница 4: ...f the unit Unpack and remove the vacuum pump from its box The pump should be placed on or near the floor There are suction cups on the bottom of the pump to help keep it in place since the pump vibrates during operation The pump will become warm during extended usage If the equipment is going to be used in a high volume production environment please allow for adequate ventilation of the area where ...

Страница 5: ... x 60 mm bolts Loosely fit the bottom rails about half way up the leg assemblies using the remaining M8 x 60 bolts Tighten all bolts using the Allen key and ensure stand is steady The top rails are inset from the front and rear the largest inset is the front of the stand Lift press onto stand Fit M6 x 80 mm bolts with shakeprooof washers then with the penny washers then insert them up through the l...

Страница 6: ...oes not present a hazard Protect the cord at all times from sharp objects hot surfaces oil and chemicals Avoid kinking the cord Periodically inspect the cord and plug and replace immediately if worn or damaged Disconnect the equipment from the power source before moving or servicing Test the GFCI Ground Fault Circuit Interrupter circuit breaker It is the circuit breaker located nearest to the cent...

Страница 7: ...nel is in the AUTO position and Manual that the power switch is in the OFF position Connect the power cord to the electrical outlet Remove any materials from inside the press then close and latch the lid Turn the Pressure Adjustment Knob fully clockwise maximum vacuum Turn on the power switch on the front of the press The displays on the Timer and Timer and Timer Temperature controllers should lig...

Страница 8: ... 239 F The factory preset temperature is 194 F ADJUSTING THE TEMPERATURE CONTROLLER CELSIUS To adjust the preset temperature press Button 1 and L1 will appear for one second Then press Button 3 to increase or Button 3 to increase or Button 3 Button 4 to decrease the preset temperature Once the desired level is reached press Button 1 to set your required temperature When current is flowing through t...

Страница 9: ... press Button 3 to start the Button 3 to start the Button 3 cycle The timer will indicate that the pump is on and begin to count down Once the preset time has elapsed the pump will stop the vacuum will be released and the counter will return to showing the preset time If you wish to stop the cycle part way through simply press Button 4 This will stop the pump release the vacuum and reset the timer...

Страница 10: ...well This factor works in conjunction with temperature to create a permanent bond between materials Assuming that the temperature setting of the press is sufficient to activate the adhesive it is almost always preferable to increase dwell rather than temperature Dwell time is set using the Timer page 9 and dictates the vacuum cycle see Pressure below Pressure Pressure is established in the press by...

Страница 11: ...etween two sheets of release paper film for approximately 30 seconds to 3 minutes from the time the press has achieved the desired pressure setting Your actual settings will vary according to the size of the press type of dry mounting tissue the type of mounting substrate the artwork material used in terms of material and the size of the print See individual product specifications for recommended dw...

Страница 12: ...aminate on top exposed adhesive edge down While holding it firmly on the table with one hand gently pull the release paper away and toward you from underneath 4 Check that there is no dirt or dust trapped under the laminating film If necessary the film may be gently lifted the contaminants removed and the film repositioned 5 Using a burnishing pad or soft cloth lightly smooth the laminating film down o...

Страница 13: ...uld simply be wiped with a TacCloth to remove dust particles MAT BOARDS MILL BOARDS To prepare mat board or millboard for mounting use the Anti Static Wisk brush to remove dust particles and other debris HARDBOARD E G MEDIUM DENSITY FIBERBOARD MASONITE ETC To prepare hardboard substrates for mounting wipe down the surface with a TacCloth Should the surface contain irregularities use sandpaper to r...

Страница 14: ...ing threaded shaft Adjust only one turn at a time Lengthening the amount of threaded shaft visible by turning counterclockwise will tighten the latch and shortening the amount by turning clockwise will loosen it Overtightening the latches will not improve the effectiveness of the vacuum seal and will cause the latches to wear out prematurely Hinge Adjustment The hinges at the rear of the press are...

Страница 15: ...e press Refer to the Routine Maintenance section on page 14 for the procedure A gap at the front of the press may also indicate that the latches need to be adjusted The latches should snap shut with a firm click but should not be difficult to close If they are too loose follow the adjustment procedure in the maintenance section Do not overtighten the latches as this will cause them to wear out prema...

Страница 16: ... is not check the circuit breaker at the building s electrical distribution panel Unplug the power cord and check the fuses on the left side of the unit 2 Press starts up normally then overheats and shuts off or the temperature controller displays an error code such as PFA or LOR There is a problem with the temperature controller or temperature sensor Contact Drytac for assistance with repairs 3 V...

Страница 17: ...x 98 25 in 1276mm x 2496mm Time to Vacuum HGP220 HGP260 20 seconds typical HGP360 HGP560 30 seconds typical Time to Temperature HGP220 HGP260 HGP360 12 minutes typical HGP560 15 minutes typical Voltage All Models 220 240VAC Single Phase 50 60Hz Power Consumption maximum HGP220 2 3 kW HGP260 2 5 kW HGP360 4 2 kW HGP560 5 75 kW Current nominal maximum HGP220 10 11 Amps HGP260 11 13 Amps HGP360 18 22...

Страница 18: ...Pump for HGP220 PUMP260 Vacuum Pump for HGP260 PUMP360 Vacuum Pump for HGP360 PUMP560 Vacuum Pump for HGP560 REPLACEMENT PARTS XDIAP HGP220 HGP220 Diaphragm XDIAP HGP260 HGP260 Diaphragm XDIAP HGP360 HGP360 Diaphragm XDIAP HGP560 HGP560 Diaphragm Conduit Bushing Conduit Pipe XFUSE 1A Fuse 1 Amp 20mm XFUSE 5A Fuse 5 Amp 20mm XMCB 260 MCB Double Pole 16amp XMCB 360 MCB Double Pole 20amp XMCB 560 MCB...

Страница 19: ...period has elapsed Drytac will provide all reasonable assistance and will maintain stock of replacement parts This will ensure that any problems that arise can be resolved quickly and economically Please feel free to contact Drytac if you have any questions or problems When calling please have the following information ready Press Model Serial Number found on plate on left side of press Date of Pu...

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