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HOT PRESS USERS MANUAL

12

Laminating

FUNDAMENTALS OF LAMINATING

Laminating is the process of applying a thin clear fi lm to the surface 

of a print, photograph or other type of graphic. Drytac manufactures 

a wide range of Artshield

TM

 laminate fi lms for use with the Hot Press. 

TM

TM

The  materials  are  activated  by  temperatures  in  the  185°F–210°F 

(85°C–99°C)  range,  with  processing  times  ranging  from  2  -  10 

minutes. Please check the specifi c product recommendations before 

laminating. 

1.  Cut  a  piece  of ArtShield™  UV  HeatSet  laminating  fi lm  (or 

other appropriate heat activated laminating fi lm) approximately 

1⁄2” (1cm) larger (on all sides) than the print to be laminated. At 

this stage, your print may already be mounted or, if you choose, 

you may dry mount at a later time without affecting the laminated 

fi nish (refer to step 8 below).

2.  If  the  print/graphic  to  be  laminated  has  a  non-breathable 

surface  such  as  a  resin  coated  (RC)  photograph,  it  will  be 

necessary to use a pre-perforated ArtShield laminating fi lm. If 

the selected fi lm is not pre-perforated, place it onto a cutting mat 

or card stock with the fi lm surface face up. Using a perforating 

tool, lightly pierce the fi lm in a crisscross pattern; ensuring the 

holes are approximately 1/4” (6mm) apart.

3. A release paper backing protects the adhesive-

coated side of the laminating fi lm. Peel this back 

approximately 1” (2.5cm), exposing one edge of 

the  laminating  fi lm.  Place  your  print  face  up  on 

a clean work surface. Position your laminate on 

top, exposed adhesive edge down. While holding 

it  fi rmly  on  the  table  with  one  hand,  gently  pull 

the  release  paper  away  and  toward  you  from 

underneath.

4. Check that there is no dirt or dust trapped under 

the laminating fi lm. If necessary, the fi lm may be 

gently lifted, the contaminants removed and the 

fi lm repositioned.

5.  Using  a  burnishing  pad  or  soft  cloth,  lightly 

smooth the laminating fi lm down onto the print to remove excess 

air bubbles.

6. Place the print onto a larger piece of silicone release paper/

fi lm shiny side up.

7. Preheat your press to 180 - 210ºF (82 - 99ºC)*.

8. Cover your work with the foam overlay blanket and place into 

the press.

9. Your work piece should be processed for two to ten minutes* - 

beginning from the time that the press has achieved the desired 

pressure setting.

10. The fi nal result should be a blemish-free fi nish. If any silvering 

is apparent under the clear fi lm (especially visible in the dark 

areas), re-insert and process for an additional 2-10 minutes*.

Caution:

 ArtShield™ Glossy laminating fi lm cannot be pierced and is 

not recommended for photographs.

* Your actual settings will vary according to 

the size of the press, type of dry mounting 

tissue, the type of mounting substrate, the 

artwork material used (in terms of material) 

and the size of the print. See specifi c 

product specifi cations for recommended 

dwell times (dwell times provided are for 

paper graphics).

Note: 

Put the foam overlay blanket directly 

on top of laminating fi lm. Do not put release 

paper/fi lm between fi lm and foam overlay 

blanket or between foam overlay

blanket and top of press.

Illustration 12B:

 Applying Artshield 

laminate to the print/photo.

Illustration 12A:

 Top to bottom material 

placement order in press

Содержание HOT PRESS HGP220

Страница 1: ...M PRESS USERS MANUAL This users manual applies to the following Hot Press models HGP220 25 x 37 635mm x 940mm HGP260 35 x 47 890mm x 1194mm HGP360 42 5 x 66 5 1080mm x 1689mm HGP560 50 25 x 98 25 1276mm x 2496mm Model Working Area Revised 7 30 05 ...

Страница 2: ...an be viewed throughout most bonding processes The glass is extremely smooth and scratch resistant The Hot Press Glass Top Press handles a wide range of presentation materials from foam board and wood to photos art prints and delicate fabrics The Hot Press brand is well regarded by picture framers and other finishing professionals for its ability to produce consistent high quality results All model...

Страница 3: ...talled in a location which allows the lid to be completely raised without interference If the lid is only partially opened it may close unexpectedly Before each use the struts should be checked to be sure they are operating properly Over a period of time the struts will lose pressure and will eventually require replacement The inner surface of the glass top is very hot during normal operation Be v...

Страница 4: ...f the unit Unpack and remove the vacuum pump from its box The pump should be placed on or near the floor There are suction cups on the bottom of the pump to help keep it in place since the pump vibrates during operation The pump will become warm during extended usage If the equipment is going to be used in a high volume production environment please allow for adequate ventilation of the area where ...

Страница 5: ... x 60 mm bolts Loosely fit the bottom rails about half way up the leg assemblies using the remaining M8 x 60 bolts Tighten all bolts using the Allen key and ensure stand is steady The top rails are inset from the front and rear the largest inset is the front of the stand Lift press onto stand Fit M6 x 80 mm bolts with shakeprooof washers then with the penny washers then insert them up through the l...

Страница 6: ...oes not present a hazard Protect the cord at all times from sharp objects hot surfaces oil and chemicals Avoid kinking the cord Periodically inspect the cord and plug and replace immediately if worn or damaged Disconnect the equipment from the power source before moving or servicing Test the GFCI Ground Fault Circuit Interrupter circuit breaker It is the circuit breaker located nearest to the cent...

Страница 7: ...nel is in the AUTO position and Manual that the power switch is in the OFF position Connect the power cord to the electrical outlet Remove any materials from inside the press then close and latch the lid Turn the Pressure Adjustment Knob fully clockwise maximum vacuum Turn on the power switch on the front of the press The displays on the Timer and Timer and Timer Temperature controllers should lig...

Страница 8: ... 239 F The factory preset temperature is 194 F ADJUSTING THE TEMPERATURE CONTROLLER CELSIUS To adjust the preset temperature press Button 1 and L1 will appear for one second Then press Button 3 to increase or Button 3 to increase or Button 3 Button 4 to decrease the preset temperature Once the desired level is reached press Button 1 to set your required temperature When current is flowing through t...

Страница 9: ... press Button 3 to start the Button 3 to start the Button 3 cycle The timer will indicate that the pump is on and begin to count down Once the preset time has elapsed the pump will stop the vacuum will be released and the counter will return to showing the preset time If you wish to stop the cycle part way through simply press Button 4 This will stop the pump release the vacuum and reset the timer...

Страница 10: ...well This factor works in conjunction with temperature to create a permanent bond between materials Assuming that the temperature setting of the press is sufficient to activate the adhesive it is almost always preferable to increase dwell rather than temperature Dwell time is set using the Timer page 9 and dictates the vacuum cycle see Pressure below Pressure Pressure is established in the press by...

Страница 11: ...etween two sheets of release paper film for approximately 30 seconds to 3 minutes from the time the press has achieved the desired pressure setting Your actual settings will vary according to the size of the press type of dry mounting tissue the type of mounting substrate the artwork material used in terms of material and the size of the print See individual product specifications for recommended dw...

Страница 12: ...aminate on top exposed adhesive edge down While holding it firmly on the table with one hand gently pull the release paper away and toward you from underneath 4 Check that there is no dirt or dust trapped under the laminating film If necessary the film may be gently lifted the contaminants removed and the film repositioned 5 Using a burnishing pad or soft cloth lightly smooth the laminating film down o...

Страница 13: ...uld simply be wiped with a TacCloth to remove dust particles MAT BOARDS MILL BOARDS To prepare mat board or millboard for mounting use the Anti Static Wisk brush to remove dust particles and other debris HARDBOARD E G MEDIUM DENSITY FIBERBOARD MASONITE ETC To prepare hardboard substrates for mounting wipe down the surface with a TacCloth Should the surface contain irregularities use sandpaper to r...

Страница 14: ...ing threaded shaft Adjust only one turn at a time Lengthening the amount of threaded shaft visible by turning counterclockwise will tighten the latch and shortening the amount by turning clockwise will loosen it Overtightening the latches will not improve the effectiveness of the vacuum seal and will cause the latches to wear out prematurely Hinge Adjustment The hinges at the rear of the press are...

Страница 15: ...e press Refer to the Routine Maintenance section on page 14 for the procedure A gap at the front of the press may also indicate that the latches need to be adjusted The latches should snap shut with a firm click but should not be difficult to close If they are too loose follow the adjustment procedure in the maintenance section Do not overtighten the latches as this will cause them to wear out prema...

Страница 16: ... is not check the circuit breaker at the building s electrical distribution panel Unplug the power cord and check the fuses on the left side of the unit 2 Press starts up normally then overheats and shuts off or the temperature controller displays an error code such as PFA or LOR There is a problem with the temperature controller or temperature sensor Contact Drytac for assistance with repairs 3 V...

Страница 17: ...x 98 25 in 1276mm x 2496mm Time to Vacuum HGP220 HGP260 20 seconds typical HGP360 HGP560 30 seconds typical Time to Temperature HGP220 HGP260 HGP360 12 minutes typical HGP560 15 minutes typical Voltage All Models 220 240VAC Single Phase 50 60Hz Power Consumption maximum HGP220 2 3 kW HGP260 2 5 kW HGP360 4 2 kW HGP560 5 75 kW Current nominal maximum HGP220 10 11 Amps HGP260 11 13 Amps HGP360 18 22...

Страница 18: ...Pump for HGP220 PUMP260 Vacuum Pump for HGP260 PUMP360 Vacuum Pump for HGP360 PUMP560 Vacuum Pump for HGP560 REPLACEMENT PARTS XDIAP HGP220 HGP220 Diaphragm XDIAP HGP260 HGP260 Diaphragm XDIAP HGP360 HGP360 Diaphragm XDIAP HGP560 HGP560 Diaphragm Conduit Bushing Conduit Pipe XFUSE 1A Fuse 1 Amp 20mm XFUSE 5A Fuse 5 Amp 20mm XMCB 260 MCB Double Pole 16amp XMCB 360 MCB Double Pole 20amp XMCB 560 MCB...

Страница 19: ...period has elapsed Drytac will provide all reasonable assistance and will maintain stock of replacement parts This will ensure that any problems that arise can be resolved quickly and economically Please feel free to contact Drytac if you have any questions or problems When calling please have the following information ready Press Model Serial Number found on plate on left side of press Date of Pu...

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