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PRELUBE Phase  -> Pre Lubrication that occurs during power up of a system.  

 

LUBRICATION Phase (Lube –> Wait stages)

 

-> This is when lubricant is provided (as above) 

 

STANDBY Phase -> The system is inactive awaiting for the next LUBRICATION PHASE 

 

Additionally, the VIP5 Pro Atex Control system can also be used as a simple monitoring device in the “FLOW” operating 

Mode described later in this manual. 

 

5.1.1   PRELUBE Phase 

 

The user can specify the number of lubrication cycles up to a maximum of 250. 

 

If Prelube is set to zero, the 

VIP5 Pro controller   

controller will not perform any pre-lubrication; in this case if the START 

parameter setting is "Resume", when the system is turned on it will revert to its pre-power down, or it will start from a 

lubrication cycle if the setting of the start is "Lube". 

 

When Prelube is set greater than zero, pre-lubrication will start in the following cases: 

-

 

When the 

VIP5 Pro controller 

system is powered on; 

-

 

After the RESET button is pressed; 

-

 

After the 

VIP5 Pro controller 

exists from the SETUP menu. 

 

5.1.2 LUBE (Lubrication) Phase 

 

The Lubrication Phase is a set of Lubrication Cycles that can be repeated up to 250 times. 

A Lubrication 

Cycle

 consists of activating the lubrication pump, then 

Control

 monitoring a feedback signal from a sensing 

device if installed. There is then 

Delay

 period before switching off the pump, and a 

Wait

 period before the lubrication cycle 

can be repeated. Specifically: 

-

 

Cycle

 (time) determine how long to wait for the control signal before determining an alarm condition. 

-

 

Control

  (Type) determines what kind of control signal (Single Line, Dual Line, Injectors). Alternatively a  Timer only 

setting means no monitoring will occur. 

-

 

Delay

  (time): Is how long to wait for the signal to be confirmed and switch off the pump (in Pressure switch 

applications). 

-

 

Wait

  (time): determines how long to wait in a pump off condition before repeating the cycle. This is necessary in 

injector systems and represents the minimum time required for the injectors to reset. In progressive systems for 

example this can be set to zero. 

 

5.1.3 STANDBY Phase 

 

During the 

Standby

 the VIP5 Pro Atex switches off the pump and waits for the start of another 

Lubrication Phase

. The 

duration of the 

Standby

 phase can be determined by a countdown timer or a by an external pulse signal that can be used 

as a counter. The 

VIP5 Pro controller 

 also allows a combination of both timer and external pulse signals to determine 

either the next Lubrication phase or to signal an alarm if external pulse signals are not received within a pre-set time. 

 

5.2 FLOW MODE OPERATING PRINCIPLES 

 

The 

VIP5 Pro controller 

 can also be used as a simple Flow monitoring system. When 

Flow

 mode is selected the unit 

operates as a flow display and monitors an external signal to calculate the flow based on external impulses. The User can 

additionally set a minimum and maximum Flow limit. If the flow is out of these limits, the remote alarm contact and the 

alarm LED on the front panel are both activated.

 

 

 

 

 

 

 

 

 

 

 

 

 

Содержание VIP5 Pro

Страница 1: ...e with C2163IE WK 41 14 EC Directive 06 42 TABLE OF CONTENTS 1 INTRODUCTION 2 MARKING PRODUCT 3 TECHNICAL CHARACTERISTICS 4 PRODUCT FEATURES 5 DESCRIPTION OF OPERATING PROCEDURES 6 INPUTS OUTPUTS 7 OP...

Страница 2: ...eated as many times as required and the completion of this repetition is considered the LUBRICATION PHASE Fig 1 illustrates this graphically The STANDBY PHASE defines the interval between each LUBRICA...

Страница 3: ...ng Separate remote output signalling for Minimum Level alarm and General Alarm conditions 4 20 mA continuous input level monitoring Ability to control line invertor valves for dual line systems with p...

Страница 4: ...be repeated Specifically Cycle time determine how long to wait for the control signal before determining an alarm condition Control Type determines what kind of control signal Single Line Dual Line In...

Страница 5: ...e SEP DUAL TIME DUALTIME PS Table 1 shows all the configurations with their associated devices On the terminal XM1 you can configure the device to connect PNP and NPN through the setting of a connecti...

Страница 6: ...MOTOR MAXIMUM LEVEL INPUT MINIMUM LEVEL INPUT PULSE INPUT SUSPEND PS1 INPUT CYCLE SENSOR PS2 INPUT ANALOG LEVEL MIN LEVEL ALARM LINE 1 LINE 2 DUAL SEP COMMON ALARM TIME DUAL TIME PS C P P P PS1 INPUT...

Страница 7: ...N Connections Insert the commoning multiple bar as below Max Level Min Level Pulse Input Suspend PS 1 PS 2 18 20 24 26 28 18 20 24 26 28 Connection without Ex Barrier Max Level Cycle Sensor Connection...

Страница 8: ...ections Insert the commoning multiple bar as below Max Level Min Level Pulse Input Suspend PS 1 PS 2 17 19 23 25 27 17 19 23 25 27 Max Level Cycle sensor Connection without Ex Barrier Connection with...

Страница 9: ...CERTIFIED SHOULD BE CONNECTED TO BARRIER XD 4 5 6 SIMPLE DEVICE 25 PNP 26 NPN DIGITAL INPUT PRESSURE SWITCH 2 INPUT 27 PNP 28 NPN XM3 3 IN ANALOG INPUT LASER PROBE 4 IN XM4 8 C FREE CONTACT MIN LEVEL...

Страница 10: ...carry this power to M2 7 e M2 6 in according to polarity 5 Dual line command connections on M5 are configured for 24Vdc changeover valve If the changeover solenoid use different power supply remove c...

Страница 11: ...toring pressure 2 pressure switch dual line Boost for cycle SEP 27 IN Input P 12 0 Vdc Inputs Vio 28 IN Input N 13 0 Vdc Inputs Vio Thermal protection Input for motor thermal protection alarm 29 IN In...

Страница 12: ...250Vac resistive load Low alarm level 9 NC 10 NO 11 C SPST 3 A 250Vac resistive load General alarm 12 NC 13 NO 14 C SPST 3 A 250Vac resistive load Main pump control 15 NO 16 C SPST 3 A 250Vac resisti...

Страница 13: ...circuit breaker that is easy accessible must be used in the wiring of the pump Ensure the break contact has a contact distance of at least 3 mm The power connections and pump must have armoured insula...

Страница 14: ...Cycle status LED yellow Shows cycle control input condition Pump ON LED green Pump ON Pump OFF Stand by Alarm LED red ESC Exit from setup menu without saving changes BACK Previous Parameter or Settin...

Страница 15: ...lubrication Phase determined by Cycle Counter CYCLE Cnt 1 PAUSE Cnt 0 The Lubrication Phase is Suspended if no external signals are recieved within a time specified by the suspend Timer SUSPEND T 0 0...

Страница 16: ...of Lubrication Phases Note that if Each Lubrication Phase comprises two or more Lubrication Cycles then the total cycles performed will be equal to the Lubrication Cycles multiplied by the Prelube Cyc...

Страница 17: ...MP POWER POWER RESET BUTTON Fig 10 Fig 9 1 DL DUAL LINE Dual Line cycles generally use two pressure switches connected to P1 and P2 The VIP5 Pro controller starts the pump and must see that P1 switch...

Страница 18: ...ALVE PUMP MINIMUM LEVEL ULTRASENSOR P1 POWER Fig 12 Fig 11 3 PS PRESSURE SWITCH Pressure switch monitoring is typically used in injector system The VIP5 Pro controller will monitor input P1 to verify...

Страница 19: ...EN BASIC EXTENDED All avvio il VIP5 Pro presenta un men BASIC che consente all operatore un rapido settaggio iniziale dell impianto Questo men molto utile per configurare i parametri principali di un...

Страница 20: ...ne and not a pressure spike 0s 2min X X X X X With FLOW mode time that alarm condition must exist before being reported X SUSPEND T 1s In Pulse Mode will suspend the Lubrication Phase if a signal is n...

Страница 21: ...Maximum Flow Setting 0 0 6000 X ALARM Standard How REMOTE ALARM is managed X X X X X X X X Relay is powered off during alarm Standard Relay is powered On during alarm Inverted Coded alarm is signallin...

Страница 22: ...with high levels of vibration or in the vicinity of flammable substances Always use the four fixing points as indicated in the diagram For installation use the holes shown in the previous paragraph 1...

Страница 23: ...me parameter Check parameters are correct and the pump is operating correctly and can maintain pressure ALARM 07 NOT IN PRESS No Pressure switch detected within the timeout time Verify pump and pressu...

Страница 24: ...one by pulsing the alarm relay in 500ms bursts with a 2000ms gap between each signal burst The timing chart below shows how to interface the logic with your PLC 13 MAINTENANCE PROCEDURES VIP5 Pro Atex...

Страница 25: ...20 Cod 75066 glands M25 Cod 39384 glands M16 Cod 75070 plugs M20 16 MOVING AND SHIPPING Use suitable padded packaging when shipping the Vip5 Pro and ensure that no damage has been sustained before rei...

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