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3. TECHNICAL CHARACTERISTICS 

 

Supply voltage (see note par.5.1) 

110V

~

  - 230

V~

 - 400V~ - 460V~ 

Power Consumption 

2 W (In Stop) - 10 W (In Start) 

Temperature Operating Range  

- 5 

°

C ÷ + 70 

°

C  

Permissible Temperature storage range  

- 20°C ÷ + 80 °C 

Operating Relative Humidity 

90% max 

Frequency 

50/60 Hz 

 

4. PRODUCT FEATURES 

 

VIP5 Pro Atex offers many functions, the following brief summary are: 

 

Integrated LCD Display for diagnostic and ease of use; 

 

Diagnostic and Lubricant Counters for Operation and Alarm conditions; 

 

Three separate inputs (to monitor Dual line pressure switches, progressive cycle switch, injector pressure switch and 

external signals to use as a counter for standby or lubrication phase ); 

 

Signal Inputs can be NPN, PNP or a Clean Contact (or Namur style switching); 

 

Time or counter based determination of both Lubrication and Standby Phase; 

 

Counter based Lubrication phase can be used independently while monitoring correct function of a cycle switch, 

ideal for use in impulse piloted system (e.g. chain and conveyor lubrication); 

 

Ability to configure pump output for Electrical or pneumatic pump (pump On/Pump Off values can be set 

individually); 

 

General Alarm Output Relay can be a constant signal or generate a coded alarm to allow remote PLC to determine 

nature of alarm; 

 

Monitoring and indication of the thermal protection trip input; 

 

Minimum Level Input; 

 

4..20mA Input for analogue measurement of Reservoir Level; 

 

Maximum level monitoring; 

 

Separate remote output signalling for Minimum Level alarm and  General Alarm conditions; 

 

4-20 mA continuous input level monitoring; 

 

 Ability to control line invertor valves for dual line systems  with pneumatic or electromagnetic actuators; 

 

Ability to power input and  output circuits using different power sources; 

 

Ability to isolate the voltage of the inverter valve power circuit from the main power framework; 

 

Remote reporting of pump operating; 

 

Management of charging (automatic charge); 

 

Solenoid valve air pipes cleaning, at the end of lubrication cycles; 

 

Possibility of selection local/remote mode with remote cycle start; 

 

Remote cancellation of error.

 

 

All configuration parameters can be set from the Setup menu via the LCD display using the front panel keys. No complex 

internal switches need to be set.  

 

5. DESCRIPTION OF OPERATING PROCEDURES 

 

The 

VIP5 Pro Atex 

controller has three operating modes: 

 

1.

 

CYCLE 

2.

 

PULSE  

3.

 

FLOW 

 

CYCLE and PULSE 

modes are designed for intermittent or continuous lubrication system that requires the control of a pump 

and monitoring of feedback signals to determine when lubrication has successfully completed.  

 

FLOW

 is designed as a monitoring only operating mode that allows the user to monitor a pulse signal and determine the 

actual flow rate. This is useful for process control and generally used in re-circulating systems.

 

 

5.1 CYCLE and PULSE Control System operating Principles. 

The 

VIP5 Pro Atex

 control system is designed to control intermittent or continuous lubrication system with a variety of 

control inputs. Intermittent operating principle is based on three distinct phases.  

 

Содержание VIP5 Pro

Страница 1: ...e with C2163IE WK 41 14 EC Directive 06 42 TABLE OF CONTENTS 1 INTRODUCTION 2 MARKING PRODUCT 3 TECHNICAL CHARACTERISTICS 4 PRODUCT FEATURES 5 DESCRIPTION OF OPERATING PROCEDURES 6 INPUTS OUTPUTS 7 OP...

Страница 2: ...eated as many times as required and the completion of this repetition is considered the LUBRICATION PHASE Fig 1 illustrates this graphically The STANDBY PHASE defines the interval between each LUBRICA...

Страница 3: ...ng Separate remote output signalling for Minimum Level alarm and General Alarm conditions 4 20 mA continuous input level monitoring Ability to control line invertor valves for dual line systems with p...

Страница 4: ...be repeated Specifically Cycle time determine how long to wait for the control signal before determining an alarm condition Control Type determines what kind of control signal Single Line Dual Line In...

Страница 5: ...e SEP DUAL TIME DUALTIME PS Table 1 shows all the configurations with their associated devices On the terminal XM1 you can configure the device to connect PNP and NPN through the setting of a connecti...

Страница 6: ...MOTOR MAXIMUM LEVEL INPUT MINIMUM LEVEL INPUT PULSE INPUT SUSPEND PS1 INPUT CYCLE SENSOR PS2 INPUT ANALOG LEVEL MIN LEVEL ALARM LINE 1 LINE 2 DUAL SEP COMMON ALARM TIME DUAL TIME PS C P P P PS1 INPUT...

Страница 7: ...N Connections Insert the commoning multiple bar as below Max Level Min Level Pulse Input Suspend PS 1 PS 2 18 20 24 26 28 18 20 24 26 28 Connection without Ex Barrier Max Level Cycle Sensor Connection...

Страница 8: ...ections Insert the commoning multiple bar as below Max Level Min Level Pulse Input Suspend PS 1 PS 2 17 19 23 25 27 17 19 23 25 27 Max Level Cycle sensor Connection without Ex Barrier Connection with...

Страница 9: ...CERTIFIED SHOULD BE CONNECTED TO BARRIER XD 4 5 6 SIMPLE DEVICE 25 PNP 26 NPN DIGITAL INPUT PRESSURE SWITCH 2 INPUT 27 PNP 28 NPN XM3 3 IN ANALOG INPUT LASER PROBE 4 IN XM4 8 C FREE CONTACT MIN LEVEL...

Страница 10: ...carry this power to M2 7 e M2 6 in according to polarity 5 Dual line command connections on M5 are configured for 24Vdc changeover valve If the changeover solenoid use different power supply remove c...

Страница 11: ...toring pressure 2 pressure switch dual line Boost for cycle SEP 27 IN Input P 12 0 Vdc Inputs Vio 28 IN Input N 13 0 Vdc Inputs Vio Thermal protection Input for motor thermal protection alarm 29 IN In...

Страница 12: ...250Vac resistive load Low alarm level 9 NC 10 NO 11 C SPST 3 A 250Vac resistive load General alarm 12 NC 13 NO 14 C SPST 3 A 250Vac resistive load Main pump control 15 NO 16 C SPST 3 A 250Vac resisti...

Страница 13: ...circuit breaker that is easy accessible must be used in the wiring of the pump Ensure the break contact has a contact distance of at least 3 mm The power connections and pump must have armoured insula...

Страница 14: ...Cycle status LED yellow Shows cycle control input condition Pump ON LED green Pump ON Pump OFF Stand by Alarm LED red ESC Exit from setup menu without saving changes BACK Previous Parameter or Settin...

Страница 15: ...lubrication Phase determined by Cycle Counter CYCLE Cnt 1 PAUSE Cnt 0 The Lubrication Phase is Suspended if no external signals are recieved within a time specified by the suspend Timer SUSPEND T 0 0...

Страница 16: ...of Lubrication Phases Note that if Each Lubrication Phase comprises two or more Lubrication Cycles then the total cycles performed will be equal to the Lubrication Cycles multiplied by the Prelube Cyc...

Страница 17: ...MP POWER POWER RESET BUTTON Fig 10 Fig 9 1 DL DUAL LINE Dual Line cycles generally use two pressure switches connected to P1 and P2 The VIP5 Pro controller starts the pump and must see that P1 switch...

Страница 18: ...ALVE PUMP MINIMUM LEVEL ULTRASENSOR P1 POWER Fig 12 Fig 11 3 PS PRESSURE SWITCH Pressure switch monitoring is typically used in injector system The VIP5 Pro controller will monitor input P1 to verify...

Страница 19: ...EN BASIC EXTENDED All avvio il VIP5 Pro presenta un men BASIC che consente all operatore un rapido settaggio iniziale dell impianto Questo men molto utile per configurare i parametri principali di un...

Страница 20: ...ne and not a pressure spike 0s 2min X X X X X With FLOW mode time that alarm condition must exist before being reported X SUSPEND T 1s In Pulse Mode will suspend the Lubrication Phase if a signal is n...

Страница 21: ...Maximum Flow Setting 0 0 6000 X ALARM Standard How REMOTE ALARM is managed X X X X X X X X Relay is powered off during alarm Standard Relay is powered On during alarm Inverted Coded alarm is signallin...

Страница 22: ...with high levels of vibration or in the vicinity of flammable substances Always use the four fixing points as indicated in the diagram For installation use the holes shown in the previous paragraph 1...

Страница 23: ...me parameter Check parameters are correct and the pump is operating correctly and can maintain pressure ALARM 07 NOT IN PRESS No Pressure switch detected within the timeout time Verify pump and pressu...

Страница 24: ...one by pulsing the alarm relay in 500ms bursts with a 2000ms gap between each signal burst The timing chart below shows how to interface the logic with your PLC 13 MAINTENANCE PROCEDURES VIP5 Pro Atex...

Страница 25: ...20 Cod 75066 glands M25 Cod 39384 glands M16 Cod 75070 plugs M20 16 MOVING AND SHIPPING Use suitable padded packaging when shipping the Vip5 Pro and ensure that no damage has been sustained before rei...

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