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ATTENTION: The 

VIP5 Pro Atex

 

should

 only be repaired by qualified Dropsa technicians. 

 

 

 

 

12.   PROBLEMS AND SOLUTIONS 

 

 

 

 

 

12.1 ALARM CODE TABLE 

 

The following is a list of possible alarms generated by the VIP5 Pro Atex with information for troubleshooting purposes. 

 

ALARM CODE 

DESCRIPTION 

NOTES/CHECKS/SOLUTIONS 

ALARM 01   

LOW LEVEL 

The Low level sensor has triggered. 

Replenish the oil reservoir. 

ALARM 02  

CYCLE TIMEOUT  The cycle switch has not been detected in the specified time. Make sure that you 

have set the timer to a value that allows the cycle to complete. 

ALARM 03  

BOOST 

WARNING 

The P2 input has been activated and the Boost Function has increased the number of 

Lubrication Cycles in the Lubrication Phase.  

ALARM 04  

THERMAL PROT.  The Thermal relay trip signal has been detected. 

Verify and repair. 

ALARM 05  

PS  ALREDY ON 

In PS Cycle mode, the pressure switch was already active before the pump was 

switched on. 

Check to ensure the venting system is operating correctly. 

ALARM 06  

PS  AFTER WAIT 

In PS Cycle mode, the Pressure switch cannot achieve pressure for the duration of 

the DELAY time parameter. 

Check parameters are correct and the pump is operating correctly and can maintain 

pressure. 

ALARM 07   

NOT IN PRESS. 

No Pressure switch detected within the timeout time. 

Verify pump and pressure switch are operating correctly and there are no leaks. 

ALARM 08  

PAUSE TIMEOUT 

In TOUT & Count Mode, no external signal has been received for the Timeout period 

setting. 

Verify external switch is operating.  

ALARM 09  

 HI LEVEL 

MAX level is present in tank.  

ALARM 10   

BAD SET 420MA  Programming  error on the 4-20 mA input, modify parameters to have a range MIN-

MAX >4mA 

ALARM 11  

BAD IN 420MA 

Incorrect wiring on the 4-20 mA, signal underage or overage 

ALARM 12 

LO FLOW 

In Flow mode, the current flow is below the minimum set level 

ALARM 13 

HI FLOW 

In Flow mode, the current flow is above the maximum set level 

ALARM 14

 

LO FLOWT

 

In Flow mode, the current flow is below the minimum set level because no flow input 

signal has been received for the timeout time. This generally indicates a broken 

sensor or that the system being monitored is switched off. 

ALARM 15 

 

UNCODED FAIL

 

An unknown Internal error has occurred. 

Try resetting the unit. If the error re-occurs, the unit must be returned to Dropsa for 

inspection. 

ALARM  16 

EXTERNAL 

PRESSURE 

Overpressure alarm and safety signal in air-oil systems. 

 

Содержание VIP5 Pro

Страница 1: ...e with C2163IE WK 41 14 EC Directive 06 42 TABLE OF CONTENTS 1 INTRODUCTION 2 MARKING PRODUCT 3 TECHNICAL CHARACTERISTICS 4 PRODUCT FEATURES 5 DESCRIPTION OF OPERATING PROCEDURES 6 INPUTS OUTPUTS 7 OP...

Страница 2: ...eated as many times as required and the completion of this repetition is considered the LUBRICATION PHASE Fig 1 illustrates this graphically The STANDBY PHASE defines the interval between each LUBRICA...

Страница 3: ...ng Separate remote output signalling for Minimum Level alarm and General Alarm conditions 4 20 mA continuous input level monitoring Ability to control line invertor valves for dual line systems with p...

Страница 4: ...be repeated Specifically Cycle time determine how long to wait for the control signal before determining an alarm condition Control Type determines what kind of control signal Single Line Dual Line In...

Страница 5: ...e SEP DUAL TIME DUALTIME PS Table 1 shows all the configurations with their associated devices On the terminal XM1 you can configure the device to connect PNP and NPN through the setting of a connecti...

Страница 6: ...MOTOR MAXIMUM LEVEL INPUT MINIMUM LEVEL INPUT PULSE INPUT SUSPEND PS1 INPUT CYCLE SENSOR PS2 INPUT ANALOG LEVEL MIN LEVEL ALARM LINE 1 LINE 2 DUAL SEP COMMON ALARM TIME DUAL TIME PS C P P P PS1 INPUT...

Страница 7: ...N Connections Insert the commoning multiple bar as below Max Level Min Level Pulse Input Suspend PS 1 PS 2 18 20 24 26 28 18 20 24 26 28 Connection without Ex Barrier Max Level Cycle Sensor Connection...

Страница 8: ...ections Insert the commoning multiple bar as below Max Level Min Level Pulse Input Suspend PS 1 PS 2 17 19 23 25 27 17 19 23 25 27 Max Level Cycle sensor Connection without Ex Barrier Connection with...

Страница 9: ...CERTIFIED SHOULD BE CONNECTED TO BARRIER XD 4 5 6 SIMPLE DEVICE 25 PNP 26 NPN DIGITAL INPUT PRESSURE SWITCH 2 INPUT 27 PNP 28 NPN XM3 3 IN ANALOG INPUT LASER PROBE 4 IN XM4 8 C FREE CONTACT MIN LEVEL...

Страница 10: ...carry this power to M2 7 e M2 6 in according to polarity 5 Dual line command connections on M5 are configured for 24Vdc changeover valve If the changeover solenoid use different power supply remove c...

Страница 11: ...toring pressure 2 pressure switch dual line Boost for cycle SEP 27 IN Input P 12 0 Vdc Inputs Vio 28 IN Input N 13 0 Vdc Inputs Vio Thermal protection Input for motor thermal protection alarm 29 IN In...

Страница 12: ...250Vac resistive load Low alarm level 9 NC 10 NO 11 C SPST 3 A 250Vac resistive load General alarm 12 NC 13 NO 14 C SPST 3 A 250Vac resistive load Main pump control 15 NO 16 C SPST 3 A 250Vac resisti...

Страница 13: ...circuit breaker that is easy accessible must be used in the wiring of the pump Ensure the break contact has a contact distance of at least 3 mm The power connections and pump must have armoured insula...

Страница 14: ...Cycle status LED yellow Shows cycle control input condition Pump ON LED green Pump ON Pump OFF Stand by Alarm LED red ESC Exit from setup menu without saving changes BACK Previous Parameter or Settin...

Страница 15: ...lubrication Phase determined by Cycle Counter CYCLE Cnt 1 PAUSE Cnt 0 The Lubrication Phase is Suspended if no external signals are recieved within a time specified by the suspend Timer SUSPEND T 0 0...

Страница 16: ...of Lubrication Phases Note that if Each Lubrication Phase comprises two or more Lubrication Cycles then the total cycles performed will be equal to the Lubrication Cycles multiplied by the Prelube Cyc...

Страница 17: ...MP POWER POWER RESET BUTTON Fig 10 Fig 9 1 DL DUAL LINE Dual Line cycles generally use two pressure switches connected to P1 and P2 The VIP5 Pro controller starts the pump and must see that P1 switch...

Страница 18: ...ALVE PUMP MINIMUM LEVEL ULTRASENSOR P1 POWER Fig 12 Fig 11 3 PS PRESSURE SWITCH Pressure switch monitoring is typically used in injector system The VIP5 Pro controller will monitor input P1 to verify...

Страница 19: ...EN BASIC EXTENDED All avvio il VIP5 Pro presenta un men BASIC che consente all operatore un rapido settaggio iniziale dell impianto Questo men molto utile per configurare i parametri principali di un...

Страница 20: ...ne and not a pressure spike 0s 2min X X X X X With FLOW mode time that alarm condition must exist before being reported X SUSPEND T 1s In Pulse Mode will suspend the Lubrication Phase if a signal is n...

Страница 21: ...Maximum Flow Setting 0 0 6000 X ALARM Standard How REMOTE ALARM is managed X X X X X X X X Relay is powered off during alarm Standard Relay is powered On during alarm Inverted Coded alarm is signallin...

Страница 22: ...with high levels of vibration or in the vicinity of flammable substances Always use the four fixing points as indicated in the diagram For installation use the holes shown in the previous paragraph 1...

Страница 23: ...me parameter Check parameters are correct and the pump is operating correctly and can maintain pressure ALARM 07 NOT IN PRESS No Pressure switch detected within the timeout time Verify pump and pressu...

Страница 24: ...one by pulsing the alarm relay in 500ms bursts with a 2000ms gap between each signal burst The timing chart below shows how to interface the logic with your PLC 13 MAINTENANCE PROCEDURES VIP5 Pro Atex...

Страница 25: ...20 Cod 75066 glands M25 Cod 39384 glands M16 Cod 75070 plugs M20 16 MOVING AND SHIPPING Use suitable padded packaging when shipping the Vip5 Pro and ensure that no damage has been sustained before rei...

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