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Move the selector switch (9) to the “down” position.

 

 

Move the selector switch (5) to the “pump on” position.

 

 

Use the pressure regulator (6) to adjust the pressure for the use. This can be checked with the pressure gauge (12). Using 

the pressure gauge (4), ensure that the air pressure does not exceed 7 bar.

 

 

In the event that the pump fails to engage or operates irregularly, try increasing the cylinders pressure using the pressure 

regulator (10).

 

 

At the end of use, move the pump (5) and cylinders (9) selector switch to the “off” position.

 

 

Release the residual pressure in the sealant/grease circuit by opening the pressure vent valve (11B) on the manifold valve. 

Once the pressure has been released, close the vent valve (11B).

 

6.3.4 Barrel replacement 

 

Before replacing the barrel, ensure that the pump (5) and cylinders (9) selector switch is in the “off” position. 

 

Move the raising air flow control selector switch (7) to the “on” position. 

 

Move the cylinders control selector switch (9) to the “up” position. 

 

If raising the plate proves to be difficult, increase the raising air flow using the regulator (8). 

 

Raise the pump (1) until the plate comes out of the barrel. 

 

Move the selector switch (9) to the “off” position. 

 

Replace the barrel. 

 

7. PROBLEMS AND SOLUTIONS 

 
 
 
 
 

A diagnostics table is provided below that indicates the main anomalies, the probable causes and the possible solutions. 

If you were not able to solve the problem after consulting the diagnostics table, do not try to find the fault by disassembling 

machine parts but contact the Dropsa technical office and report the discovered anomalies, with a detailed description. 

 

PROBLEM 

POSSIBLE CAUSE 

REMEDIAL ACTION 

The pump runs but is 

not delivering  

 

 

 

The pneumatic pump does not work. 

 

 

 

 

The reservoir is empty 

 

The pump does not engage. Causes of the 

pump failing to engage: 

 

Air trapped between follower plate and 

sealant 

 

 

Air is in the circuit 

 

 

Not enough pressure of follower plate 

onto sealant 

Check the pneumatic connection between the pump 

and the supply line. 

Ensure that there is line pressure. 

Check that the manifold valve tap is open. 

 

Replace the barrel. 

 

 

 

Lower the follower plate until it is in contact with the 

surface of the sealant/grease 

 

Activate the pump until completely bleeding out the 

air pockets 

Increase the cylinders pressure 

The pump will not 

generate enough 

pressure to inject 

sealant 

Pump pressure regulator is set too low 

 

Sealant is frozen 

 

Problem with the valve 

Increase the pressure (up to a max of 7 bar) 

 

Replace sealant with a low temperature grade  

 

Refer to the valve operations manual 

 

 

ATTENTION

: The unit may only be opened and repaired by authorised Dropsa personnel. 

 

 

 

Содержание 0400605

Страница 1: ...6 UNPACKING AND INSTALLING 7 OPERATING INSTRUCTIONS 8 TROUBLESHOOTING 9 MAINTENANCE PROCEDURE 10 DISPOSAL 11 ORDERING INFORMATION 12 DIMENSIONS 13 HANDLING AND TRANSPORTATION 14 CLEANING 15 TRAINING...

Страница 2: ...PRODUCT IDENTIFICATION Machine identification label is located on the front side of the reservoir and contains product serial number input voltage and details of the operating parameters 4 TECHNICAL C...

Страница 3: ...3 3 1 PNEUMATIC HYDRAULIC DIAGRAM PNEUMATIC PUMP 100 1 PMAX 700BAR Sealant drum grease Sealant grease outlet Air inlet Pneumatic cylinder Venting Pneumatic pump 100 1 PMAX 700BAR...

Страница 4: ...valve 4 Air Inlet Pressure Gauge 12 Line sealing pressure gauge grease 5 Pump On Off Switch 13 Output sealant fitting grease 6 Pump Pressure regulator 14 Earthing Connection 7 Air Flow lifting ON OFF...

Страница 5: ...temperature Connect and check the tightness of the outlet fitting 13 Connect the earthing cable 14 6 2 OPERATING PRINCIPLE The follower plate 1A built into the pump and inserted in the barrel makes s...

Страница 6: ...MS AND SOLUTIONS A diagnostics table is provided below that indicates the main anomalies the probable causes and the possible solutions If you were not able to solve the problem after consulting the d...

Страница 7: ...POSAL During maintenance or disposal of the machine care should be taken to properly dispose of environmentally sensitive items such as oils or other lubricants Refer to local regulations in force in...

Страница 8: ...8 11 DIMENSIONS 11 1 5 kg pneumatic pump trolley mounted...

Страница 9: ...e material with which the pump is built with the sealant to be pumped See chap 4 An incorrect selection could cause in addition to damaging the pumps and pipes serious risks for people spillage of irr...

Страница 10: ...l Lubricating Grease Institute and the ASTM classification American Society for Testing and Materials for greases for the values that concern the pump For further information about the technical speci...

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