background image

© DreamLine

 All Rights Reserved

© DreamLine

 All Rights Reserved

© DreamLine

 All Rights Reserved

© DreamLine

 All Rights Reserved

Preparation

1. Prior to installation, examine all boxes and packages for shipping damage and compare the piece 

count with your packing slip. After opening all boxes and packages read this introduction carefully. 

Check that all of the needed parts are included in the package by checking off the components on 

the “Detailed Diagram of Shower Door Components”. If the unit has been damaged, has a finishing 

defect, or has missing parts, please contact our customer support department within 

3 business 

days

 of the delivery date. 

Please note that DreamLine

®

 will not replace any damaged products 

or missing parts free of charge after 3 business days or if the product has been installed.

 

Contact DreamLine

®

 if you have any questions, and please provide an order number, job name or 

other proof of purchase to help to identify the original order.

2. 

Please note that you should consult your local building codes with questions on installation 

compliance standards. Building and plumbing codes may vary by location, and DreamLine

®

 is 

not responsible for code compliance standards for your project and will not accept any 

returns.

3. If this unit is going to be installed in a new construction, please install all of the required plumbing 

and drainage before installing the shower. Use a competent and licensed (if required by local code) 

plumber for all plumbing installation

4. Please make sure that prior to beginning the installation, the surfaces are leveled and solid and 

will be able to support the total weight of the unit. Also make sure the walls are at right angles. 

Irregular installation surface level, radius corners or improper angle of side walls will result in serious 

problems for your installation. Please, note that some adjustments and drilling might be necessary 

during the installation process. 

5. Please protect all primary surfaces of the product during installation. Never set your glass down 

directly onto a tile floor. Leave corner protectors in place until necessary to remove them. Always 

use a piece of wood or cardboard to protect the bottom edge and corners of the glass prior to and 

during installation. 

6. This unit must be installed upon a finished threshold and against finished walls.

7

. This model has 4” of total width adjustment: including 1/2” of adjustment per wall profile for 

out-of-plumb wall conditions plus 3” of overall width adjustment with the expanding top and 

bottom rails. 

Be sure that you have ordered the correct model size to fit your finished opening. 

8. 

This model requires a minimum 1-3/8” of flat threshold space for installation.

9. Professional installation recommended.

NOTE: This door is reversible for right or left-hand door installation. See step #4 for details. 

The right-hand door installation is shown as an example throughout this manual.

NOTE

DO NOT

 install the handle onto the door glass until instructed to do so. 

DO NOT

 attempt to lift the glass using the handle. This could result in damage to 

the glass and/or serious personal injury. Always use an assistant or a professional 

grade glass suction cup when handling heavy glass.

2

FLEX 42x72 48x72 54x72 60x72 60x58 Shower and Tub Door manual Ver 1 Rev 4 072019

©2019 DreamLine. All Rights Reserved

!

Содержание FLEX 42x72"

Страница 1: ...t DreamLine com FLEX ENCLOSURE 34x46 34x58 SHOWER ENCLOSURE INSTALLATION INSTRUCTIONS 2019 DreamLine All Rights Reserved FLEX 34x46 34x58 Shower Enclosure Cover Page STEP 2 Install Return Panel FLEX E...

Страница 2: ...information or additional details please refer to your model s web page on DreamLine com For more information about DreamLine Shower Doors Tub Doors please visit DreamLine com Right hand door installa...

Страница 3: ...irements for this type of product and the care necessary for the safe installation and operation of the product FLEX 42x72 48x72 54x72 60x72 60x58 Shower and Tub Door manual Ver 1 Rev 4 072019 2019 Dr...

Страница 4: ...are leveled and solid and will be able to support the total weight of the unit Also make sure the walls are at right angles Irregular installation surface level radius corners or improper angle of sid...

Страница 5: ...out and identify all parts using the detailed diagram and packing list in this manual as a reference Before discarding the carton check for small hardware bags that may have fallen to the bottom of th...

Страница 6: ...d DreamLine All Rights Reserved DreamLine All Rights Reserved Parts Diagram of Shower Door Components 4 FLEX 42x72 48x72 54x72 60x72 60x58 Shower and Tub Door manual Ver 1 Rev 4 072019 2019 DreamLine...

Страница 7: ...or vanity During the initial assembly the entire frame can be flipped upside down top to bottom for either left or right hand door installation 1 Wall profile 2pcs 2 Panel Glass assembly 3 Wall ancho...

Страница 8: ...served Model Overview 6 FLEX 42x72 48x72 54x72 60x72 60x58 Shower and Tub Door manual Ver 1 Rev 4 072019 2019 DreamLine All Rights Reserved Alluminum wall profile Stationary panel glass assembly Expan...

Страница 9: ...Insert the end that is farther from the pivot hole Fig 1 top bottom outside inside outside inside pivot hole Right hand door installation shown door pivot hole insert this end 42 and 48 model door 23...

Страница 10: ...0x72 60x58 Shower and Tub Door manual Ver 1 Rev 4 072019 2019 DreamLine All Rights Reserved Fig 2 TIP Apply some wax or dish soap to the screws to make assembly easier and to prevent stripping the scr...

Страница 11: ...side Right hand door installation Left hand door installation inside panel panel door area door area panel door area inside 3 Slide both of the Wall Profiles 01 over the frame assembly Be sure that th...

Страница 12: ...manual Ver 1 Rev 4 072019 2019 DreamLine All Rights Reserved Fig 5 Fig 6 Right hand door installation shown 1 2 5 Check the threshold of the finished opening to make sure that it is level This model...

Страница 13: ...ssembly Fig 7 Fig 8 inside inside the door opening must be square 7 The opening for the door glass must be square Measure the top and bottom of the door opening and adjust the Expandable Rails as nece...

Страница 14: ...5 16 8mm 3 4 5 16 8mm 3 1 2 9 Move the frame assembly aside and remove the Wall Profiles 01 Drill the holes into the walls using a 5 16 8mm drill bit and insert the Wall Anchors 03 Fig 9 10 Apply a b...

Страница 15: ...8 Shower and Tub Door manual Ver 1 Rev 4 072019 2019 DreamLine All Rights Reserved Fig 11 Fig 12 1 2 3 11 Place the assembly back onto the threshold and into the panel side Wall Profile 01 first Fig 1...

Страница 16: ...mLine All Rights Reserved Fig 13 Fig 14 outside pivot pivot bushing pre installed in the rails inside pivot rotation the door opening must be square Right hand door installation shown 13 Check and adj...

Страница 17: ...5 1 2 3 4 Right hand door installation shown 15 Carefully install the Door Glass 17 onto the Top Bottom Pivot Hardware 16 Make certain that all gaskets are in place to protect the glass Cover the Pivo...

Страница 18: ...s Reserved Fig 16 Fig 17 Right hand door installation shown outside door door 16 Trim the Bottom Sweep vinyl 08 to fit on both sides of the bottom pivot and attach both pieces to the bottom of the Doo...

Страница 19: ...x72 48x72 54x72 60x72 60x58 Shower and Tub Door manual Ver 1 Rev 4 072019 2019 DreamLine All Rights Reserved Fig 18 inside panel outside Right hand door installation shown panel inside 18 Attach the V...

Страница 20: ...rill bit 19b Secure the Expanding rails using the Round Head Screws ST4 2 10 04 and the raised white washers Cover the exposed screw heads and washers with the Decorative Caps 06 Fig 19 NOTE Do Not dr...

Страница 21: ...oor manual Ver 1 Rev 4 072019 2019 DreamLine All Rights Reserved Fig 21 Right hand door installation shown The surfaces need to be clean and free of debris before applying silicone Allow 24 hours for...

Страница 22: ...h the surface HARDWARE To ensure a long lasting finish wipe off the metal parts after each use with a soft cloth Do not use abrasive cleaners or cleaning products containing ammonia bleach or acid If...

Страница 23: ...ights Reserved DreamLine All Rights Reserved DreamLine All Rights Reserved TEL 866 731 2244 FAX 866 857 3638 DREAMLINE COM For more information on DreamLine Shower Doors and Enclosures please visit Dr...

Страница 24: ...efer to the model s web page on DreamLine com for the latest technical drawings installation manuals warranty information or additional product details FLEX ENCLOSURE SHOWER ENCLOSURE INSTALLATION INS...

Страница 25: ...door section based on the enclosure model size The installation manual for the door section of this enclosure is packaged with the door glass FLEX Shower Enclosure Panel manual Ver 3 Rev 4 072019 2019...

Страница 26: ...Shower Enclosure Plan Vinyl Seals Installation Steps Product maintenance 6 5 4 2 3 17 15 7 8 16 This product should be installed by someone familiar with the construction requirements for this type of...

Страница 27: ...7 16 max 30 1 2 1 1 2 minimum threshold required 28 7 16 min to 32 7 16 max SHDR 2230300 RT 01 04 SHDR 2234340 RT 01 04 RIGHT HAND RETURN PANEL SHOWN AS AN EXAMPLE 44 7 16 min to 48 7 6 max 34 1 2 1...

Страница 28: ...34 1 2 44 7 16 min to 48 7 16 max 50 7 16 min to 54 7 16 max 32 7 16 min to 36 7 16 max 28 7 16 min to 32 7 16 max 56 7 16 min to 60 7 16 max 1 1 2 minimum threshold required 30 1 2 RIGHT HAND RETURN...

Страница 29: ...plumber for all plumbing installation 4 Make sure that prior to beginning the installation the surfaces are leveled and solid and will be able to support the total weight of the unit Also make sure t...

Страница 30: ...e Before discarding the carton check for small hardware bags that may have fallen to the bottom of the box If any parts are damaged or missing please contact DreamLine for replacement The shipping box...

Страница 31: ...erved Detailed Diagram of Shower Enclosure Components 6 FLEX Shower Enclosure Panel manual Ver 3 Rev 4 072019 2019 DreamLine All Rights Reserved 3 4 5 6 7 8 2 13 9 1 10 11 FLEX Enclosure Model RIGHT H...

Страница 32: ...2 Door assembly 1set 07 1pc 03 Wall anchor 8pcs 08 Bottom Sweep vinyl Vinyl Seal with Flexible Fin 1pc 04 ST4 0 x 10 Pan head screw 10pcs 13 Handle 1pc 05 ST4 2 x 40 Truss head screws 8pcs Return pane...

Страница 33: ...OR AREA W PLACEMENT OF RETURN PANEL PLACEMENT OF DOOR SECTION RETURN PANEL W W1 W2 Return Profile Wall Profile RIGHT HAND RETURN PANEL SHOWN AS AN EXAMPLE door return panel 1 The overall width of the...

Страница 34: ...rs 03 Apply silicone to the back surface of the Return Panel Wall Profile 11 and place it back in position on the wall Attach the Return Panel Wall Profile 11 to the wall with the ST4 2 x 40 Truss hea...

Страница 35: ...eserved RIGHT HAND RETURN PANEL SHOWN AS AN EXAMPLE Fig 4 28 and 32 model Pre assembled Assembly required 42 48 54 and 60 model USE THE INSTALLATION MANUAL PACKAGED WITH THE FLEX DOOR TO ASSEMBLE AND...

Страница 36: ...Slide the Return Panel Assembly 09 into the Return Panel Wall Profile 11 Fig 6 5 Slide the Corner profile 10 over the vertical rail on the Return Panel Assembly 09 Drill 1 8 holes through the predril...

Страница 37: ...and bottom expanding rails toward the Corner profile 10 Insert the Door Glass side into the Corner profile 10 Fig7 NOTE The maximum adjustment of the Expanding rails is 3 Do not expand the rails more...

Страница 38: ...ide 1 8 1 8 1 2 3 4 5 6 9 From inside the shower drill holes into the top and bottom Expanding rails through the predrilled holes using an 1 8 drill bit ATTENTION Drill only through the first layer of...

Страница 39: ...the magnetic strips are aligned and make full contact from top to bottom Drill holes into the aluminum profile of the Door assembly through the predrilled holes in the Wall profile 01 using an 1 8 dr...

Страница 40: ...outside view 12 Attach the Vinyl Seal with Flexible Fin 07 to the vertical edge of the Stationary panel glass Measure and cut the Bottom Sweep vinyl 08 to cover the bottom edge of the door from the pi...

Страница 41: ...s Reserved The surfaces need to be clean and free of debris before applying silicone Allow 24 hours for the silicone to cure before using the shower Fig 13 RIGHT HAND RETURN PANEL SHOWN AS AN EXAMPLE...

Страница 42: ...ARE To ensure a long lasting finish wipe off the metal parts after each use with a soft cloth Do not use abrasive cleaners or cleaning products containing ammonia bleach or acid If accidentally used r...

Страница 43: ...ights Reserved DreamLine All Rights Reserved TEL 866 731 2244 FAX 866 857 3638 DREAMLINE COM For more information on DreamLine Shower Doors and Enclosures please visit DreamLine com 2019 DreamLine All...

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