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5.  HEALTH & SAFETY INFORMATION

Have this tool repaired by a qualified person.

  This tool is designed to confirm to the relevant 

international and local standards and as such should be maintained and repaired by someone 
qualified; using only original parts supplied by the manufacturer:  This will ensure the tool 
remains safe to use.

5.2 GENERAL ARC-WELDER SAFETY WARNINGS

WARNING:

 Read all safety warnings and all instructions. Failure to follow the warnings and 

instructions may result in electric shock, fire and/or serious injury. 

Save all warnings and instructions for future reference.

MMA manual metal arc welding systems using coated electrodes with limited service are 
referred to herein as “welding machines”.
–  Make sure that the welding machine is installed and repaired only by qualified persons or 

experts in compliance with the law and with the accident prevention regulations.

–  Make sure that the operator is trained in the use and risks connected to the arc-welding 

processes and in the necessary measures of protection and emergency procedures.

–  Detailed information can be found in the “Installation and use of arc-welding equipment” 

brochure: IEC or CLC/TS 62081.

–  Make sure that the power socket to which the welding machine is connected is protected 

by suitable safety devices (fuses or automatic switch) and that it is grounded.

–  Make sure that the plug and power cable are in good condition.
–  Before plugging into the power socket, make sure that the welding machine is switched 

off.

–  Switch the welding machine off and pull the plug out of the power socket as soon as you 

have finished working.

–  Switch the welding machine off and pull the plug out of the power socket before 

connecting the welding cables, installing the continuous wire, replacing any parts in the 
torch or wire feeder, carrying out maintenance operations, or moving it (use the carrying 
handle on the welding machine.)

–  Do not touch any electrified parts with bare skin or wet clothing. Insulate yourself from 

the electrode, the piece to be welded and any grounded accessible metal parts. Use gloves, 
footwear and clothing designed for this purpose and dry, non-flammable insulating mats.

–  Use the welding machine in a dry, ventilated space.
–  Do not expose the welding machine to rain or direct sunshine.
–  Use the welding machine only if all panels and guards are in place and mounted correctly.
–  Do not use the welding machine if it has been dropped or struck, as it may not be safe. 

Have it checked by a qualified person or an expert.

–  Eliminate any welding fumes through appropriate natural ventilation or using a smoke 

exhauster. A systematic approach must be used to assess the limits of exposure to welding 
fumes, depending on their composition, concentration and the length of exposure.

–  Do not weld materials that have been cleaned with chloride solvents or that have been 

near such substances.

–  Use a welding mask with adiactinic glass suited for welding. Replace the mask if damaged; 

it may let in radiation.

–  Wear fireproof gloves, footwear and clothing to protect the skin from the rays produced 

by the welding arc and from sparks. Do not wear greasy garments as a spark could set fire 
to them. Use protective screens to protect people nearby.

8

Содержание AW200T

Страница 1: ...This manual has been compiled by Draper Tools describing the purpose for which the product has been designed and contains all the necessary information to ensure its correct and safe use By following all the general safety instructions contained in this manual it will ensure both product and operator safety together with longer life of the product itself AlI photographs and drawings in this manual...

Страница 2: ... 1 3 UNDERSTANDING THIS MANUALS SAFETY CONTENT WARNING Information that draws attention to the risk of injury or death CAUTION Information that draws attention to the risk of damage to the product or surroundings 1 4 COPYRIGHT NOTICE Copyright Draper Tools Limited Permission is granted to reproduce this publication for personal educational use only Commercial copying redistribution hiring or lendi...

Страница 3: ...CTION TO THE POWER SUPPLY 10 6 TECHNICAL DESCRIPTION 6 1 IDENTIFICATION 11 7 UNPACKING CHECKING 7 1 PACKAGING 12 7 2 WHAT S IN THE BOX 12 8 ASSEMBLING THE ARC WELDER 8 1 FITTING THE CARRY PULL HANDLE 13 8 2 FITTING THE WHEELS 13 8 3 FITTING THE FEET 14 8 4 ASSEMBLING THE FACEMASK 14 9 SETTING THE ARC WELDER 9 1 RATING PLATE INFORMATION 15 9 2 PREPARING THE WELDING CIRCUIT 16 9 3 ADJUSTING THE WELD...

Страница 4: ... occurring is due to defective materials or workmanship repairs will be carried out free of charge This guarantee does not apply to normal wear and tear nor does it cover any damage caused by misuse careless or unsafe handling alterations accident or repairs attempted or made by any personnel other than the authorised Draper warranty repair agent NOTE If the tool is found not to be within the term...

Страница 5: ...º Dimensions 470 270 320mm Weight 21kg 4 3 HANDLING STORAGE Care must be taken when handling and lifting Dropping this machine will have an effect on the accuracy and may also result in personal injury This machine is not a toy and must be respected The environment will have a negative result on its operation if you are not careful If the air is damp components will rust If the machine is unprotec...

Страница 6: ...terials Beware of electric shock Avoid contact with earthed surfaces because they can conduct electricity if there is an electrical fault with the power tool Always protect the power cable and route it away from danger Keep bystanders away Children onlookers and passers by must be restricted from entering the work area for their own protection The barrier must extend a suitable distance from the t...

Страница 7: ...ving parts clean oiled or greased handles clean and emergency devices working Wait for the machine to stop Unless the machine is fitted with a safety brake some parts may continue to move due to momentum Wait for all parts to stop then unplug it from the power supply before making any adjustments carrying out maintenance operations or just finishing using the tool Remove and check setting tools So...

Страница 8: ...lding machine off and pull the plug out of the power socket as soon as you have finished working Switch the welding machine off and pull the plug out of the power socket before connecting the welding cables installing the continuous wire replacing any parts in the torch or wire feeder carrying out maintenance operations or moving it use the carrying handle on the welding machine Do not touch any e...

Страница 9: ... does not cause problems Ask a competent expert for technical assistance if required Welding in conditions of risk If welding needs to be done in conditions of risk electric discharges suffocation the presence of inflammable or explosive materials make sure that an authorised expert evaluates the conditions beforehand Make sure that trained people are present who can intervene in the event of an e...

Страница 10: ...ng label and compatible with the plug fitted If an extension lead is required use an approved and compatible lead rated for this appliance Follow all the instruction supplied with the extension lead Earthed This product requires an earth connection to protect against electric shock from accessible conductive parts in the event of a failure of the basic insulation Important On products exceeding 20...

Страница 11: ...N 6 1 IDENTIFICATION Pull carry handle Welding current indicator On off voltage selector switch Thermal overload indicator Current adjustment control Electrode holder Direct fit earth clamp Wheels Feet Power on indication light ...

Страница 12: ...uld be retained at least during the guarantee period in case the machine needs to be returned for repair Warning Some of the packaging materials used may be harmful to children Do not leave any of these materials in the reach of children If any of the packaging is to be thrown away make sure they are disposed of correctly according to local regulations 7 2 WHAT S IN THE BOX As well as the arc weld...

Страница 13: ... correct way around as shown Follow this with a further wheel washer and further spring clip the first wheel should now be securely on the end of the axle Pass the opposite end of the axle through the hole situated on the outer casing of the machine and out through the hole on the opposite side of the unit fig 3 Thread the third spring clip into the inner groove on the other end of the axle follow...

Страница 14: ... of the side panels of the machine Using the 2 screws provided secure each foot to the underside of the machine base 8 4 ASSEMBLING THE FACEMASK FIGS 6 7 Locate the ridges on facemask handle into the corresponding slots on the facemask visor and gently push fit in place fig 6 Fit the facemask lens into the recess situated inside the facemask visor The lens is held in place by the 2 clips FIG 5 FIG...

Страница 15: ...ntil the next tripping with the transformer at the operating temperature tr Cooling time running from thermal cutout tripping until the next reset with the transformer at the operating temperature A V Conventional welding current maximum and corresponding normalised voltage POWER SUPPLY DATA U1 Input voltage permitted tolerance 10 I1 eff Effective absorbed current I1 max Maximum absorbed current W...

Страница 16: ...e welding position Indicatively the currents to be used with the different electrode diameters are listed in Fig 1 NOTE Do not force the adjustment flywheel as this could damage the welding machine Check the adjustment on the current adjustment indicator NOTE To strike the welding arc with the coated electrode brush it onto the piece to be welded and as soon as the arc is struck hold it constantly...

Страница 17: ...n shelving that does not guarantee suitable ventilation Do not use the welder in any environment in the presence of gas vapours conductive powders e g iron shavings brackish air caustic fumes or other agents that could damage the metal parts and electrical insulation NOTE The electric parts of the welder have been treated with protective resins When used for the first time smoke may be noticed thi...

Страница 18: ...er in good working condition The welder must be correctly ventilated during tool operation For this reason avoid blocking the air inlets After use disconnect the tool from the power supply and vacuum the ventilation slots If the replacement of the supply cord is necessary this has to be done by the manufacturer or his agent in order to avoid a safety hazard ...

Страница 19: ... Read the instruction manual Warning Wear ear defenders During grinding operations WEEE Do not dispose of Waste Electrical Electronic Equipment in with domestic rubbish Class 1 appliance Must be earthed Attention Danger of electric shock Danger of fire Danger of explosion Danger of welding fumes Danger of ultraviolet radiation Danger of burning splashes 19 ...

Страница 20: ...posed of according to national regulations Contact your local authority for details of collection schemes in your area In all circumstances Do not dispose of power tools with domestic waste Do not incinerate Do not abandon in the environment Do not dispose of WEEE as unsorted municipal waste Waste Electrical Electronic Equipment ...

Страница 21: ...21 NOTES ...

Страница 22: ...22 NOTES ...

Страница 23: ...23 NOTES ...

Страница 24: ... U K Helpline 023 8049 4344 Sales Desk 023 8049 4333 General Enquiries 023 8026 6355 Service Warranty Repair Agent For aftersales servicing or warranty repairs please contact the Draper Tools Helpline for details of an agent in your local area YOUR DRAPER STOCKIST KCCH1115 drapertools com ...

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