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4. INTRODUCTION

4.1 SCOPE

This semi-automatic tyre changer is designed and constructed for mounting and un-mounting tyres 
from wheel rims of motor vehicles.

4.2 SPECIFICATION

Stock no ................................................................................................................................ 78612
Part no ..................................................................................................................................  TC200
Rated voltage  ......................................................................................................................  230V~
Rated frequency  ..................................................................................................................... 50Hz
Motor ..................................................................................................................................... 1.1kW
Bead breaker force ...............................................................................................................2100kg
Pneumatic supply working pressure..............................................................80 – 115psi (6 – 8bar)
Minimum wheel width ................................................................................................................... 3"
Maximum wheel width  ............................................................................................................... 18"
Minimum rim diameter (internal locking) .................................................................................... 13"
Maximum rim diameter (internal locking) ................................................................................... 26"
Minimum rim diameter (external locking) ................................................................................... 12"
Maximum rim diameter (external locking) .................................................................................. 25"
Maximum wheel diameter  ......................................................................................................... 45"
Overall dimensions  ............................................................... 1900mmH x 1650mmD x 2000mmW
Net weight ..............................................................................................................................350kg

 

4.3 HANDLING AND STORAGE

To maintain machine and user safety, the responsibility of the owner is to read and follow these 
instructions:
•  Follow all installation instructions.
•  Make sure installation conforms to all applicable local environmental/health and safety rules and 

regulations.

•  Carefully check the unit for correct initial function.
•  Read and follow the safety instructions. Keep them readily available for machine operators.
•  Make certain all operators are properly trained, know how to safely and correctly operate the 

unit, and are properly supervised.

•  Allow unit operation only with all parts in place and operating safely.
•  Carefully inspect the unit on a regular basis and perform all maintenance as required.
•  Service and maintain the unit only with authorized or approved replacement parts.
•  Keep all instructions permanently with the unit and all decals/labels/notices on the unit clean and 

visible.

•  Do not override safety features.

9.   OPERATION AND USE

9.4 FIT ON THE TYRE

Place the tyre on the rim after lubricating the tyre bead, move the mounting head 

 on the rim 

edge, press the pedal 

 and turn the plate until the tyre bead fits on the rim.  

Raise the assist arm, move the roller 

 upon the tyre, turn the arm to position the adjustable 

pressure block into position. Using the switch 

 put slight pressure on the tyre.

Note

Do not let the pressure block press against the wheel rim during the operating, this will 

cause damage to the wheel.
Press the pedal 

 to turn the turntable, ensure the block also follows the rotation accordingly, 

until the upper bead fits into the wheel, with the help of mounting head. 
 

9.5 INFLATING OPERATIONS.

NOTE: REMOVE THE WHEEL FROM THE MACHINE 
BEFORE INFLATING.
–  WARNING: THE INFLATION PROCESSES IS 

POTENTIALLY DANGEROUS.

–  THE OPERATOR MUST ADOPT ALL THE 

MEASURES NECESSARY IN ORDER TO 
GUARANTEE SAFE CONDITIONS.

_  KEEP FINGERS AWAY FROM WHEEL RIM.

Содержание 78612

Страница 1: ...t keep it for the life of the product passing it on to any subsequent holder of the product Read all these instructions before assembling operating or maintaining this product This manual has been compiled by Draper Tools describing the purpose for which the product has been designed and contains all the necessary information to ensure its correct and safe use By following all the general safety i...

Страница 2: ...right Draper Tools Limited Permission is granted to reproduce this publication for personal and educational use only Commercial copying redistribution hiring or lending is prohibited No part of this publication may be stored in a retrieval system or transmitted in any other form or means without written permission from Draper Tools Limited In all cases this copyright notice must remain intact 1 2 ...

Страница 3: ...EUMATIC COLUMN STEPS 1 TO 8 12 13 8 6 ASSEMBLY AND ATTACHMENT OF ASSIST ARM STEPS 1 5 14 8 7 ROLLER 15 8 8 ADJUSTABLE PRESSURE BLOCK 15 8 9 LIFT DISC 15 8 10 ADJUSTMENT OF PNEUMATIC LUBRICATOR AND AIR SERVICE UNIT 17 9 OPERATING INSTRUCTIONS 9 1 PRELIMINARY OPERATIONS 18 9 2 BEAD BREAKING 18 9 3 REMOVE TYRE STEPS 1 TO 3 19 9 4 FIT ON THE TYRE 20 9 5 INFLATING OPERATIONS 20 10 MAINTENANCE AND TROUB...

Страница 4: ...applies in lieu of any other guarantee expressed or implied and variations of its terms are not authorised Your Draper guarantee is not effective unless you can produce upon request a dated receipt or invoice to verify your proof of purchase within the guarantee period Please note that this guarantee is an additional benefit and does not affect your statutory rights Draper Tools Limited 10 MAINTEN...

Страница 5: ...perate the unit and are properly supervised Allow unit operation only with all parts in place and operating safely Carefully inspect the unit on a regular basis and perform all maintenance as required Service and maintain the unit only with authorized or approved replacement parts Keep all instructions permanently with the unit and all decals labels notices on the unit clean and visible Do not ove...

Страница 6: ...ey are capable of doing Do not attempt to use the machine or adapt it in any way for an application it is not designed for Select the machine appropriate for the size of the job Overloading the machine will result in its failure and user injury This covers the use of accessories Dress properly Loose clothing long hair and jewellery are all dangerous because they can become entangled in moving mach...

Страница 7: ... always check to make certain they have been removed and are safely away from the machine Prevent unintentional starting Before plugging any machine in to the power supply make sure the switch is in the OFF position If the machine is portable do not hold the machine near the switch and take care when putting the machine down that nothing can operate the switch This machine is not suitable for use ...

Страница 8: ... with pacemakers should consult their physician s before using this product Operation of electrical equipment in close proximity to a heart pacemaker could cause interference or failure of the pacemaker 8 10 ADJUSTMENT OF PNEUMATIC LUBRICATOR AND AIR SERVICE UNIT Press pedal 3 to 5 times 1 drop of oil into pneumatic lubricating cylinder If not adjust screw Connect the air tube from the assist arm ...

Страница 9: ... pivot point Post Head Locking lever Compression spring and cap Roller Assist arm column Assist arm sliding mechanism Assist arm control switch raise lower Lift disc Adjustable pressure block Bead breaking control button Air filter Lubricator Regulator Bead breaking arm Bead breaking plate Anti abrasion support Each of the arms will need to be bolted to the post if more detail needed please consul...

Страница 10: ...terials used may be harmful to children Do not leave any of these materials in the reach of children If any of the packaging is to be thrown away make sure they are disposed of correctly according to local regulations 7 2 WHAT S IN THE BOX The packaging contains several parts and semi assembled elements that require final assembly It is supplied in two pallet crates Pneumatic Column unit Base unit...

Страница 11: ... walls and 1000mm from back wall The tyre changer is designed for indoors use only Do not install or use outdoors or in damp or wet locations away from the risk of any liquid Make sure to check the desired location for possible obstructions such as a low ceiling overhead lines adequate working area access ways exits etc The tyre changer MUST be located in an area free of flammable materials and li...

Страница 12: ...e able to support the weight of the machine Main body must be bolted down BEFORE assembly Note If the machine is not bolted to the floor this will invalidate your warranty WARNING Failure to correctly bolt the machine to the floor will cause personal injury or death Correct installation is critical to the safe use of this machine 1 4 2 5 7 8 6 3 Connect the pneumatic ramp to the column with nut an...

Страница 13: ...e able to support the weight of the machine Main body must be bolted down BEFORE assembly Note If the machine is not bolted to the floor this will invalidate your warranty WARNING Failure to correctly bolt the machine to the floor will cause personal injury or death Correct installation is critical to the safe use of this machine 1 4 2 5 7 8 6 3 Connect the pneumatic ramp to the column with nut an...

Страница 14: ... walls and 1000mm from back wall The tyre changer is designed for indoors use only Do not install or use outdoors or in damp or wet locations away from the risk of any liquid Make sure to check the desired location for possible obstructions such as a low ceiling overhead lines adequate working area access ways exits etc The tyre changer MUST be located in an area free of flammable materials and li...

Страница 15: ...terials used may be harmful to children Do not leave any of these materials in the reach of children If any of the packaging is to be thrown away make sure they are disposed of correctly according to local regulations 7 2 WHAT S IN THE BOX The packaging contains several parts and semi assembled elements that require final assembly It is supplied in two pallet crates Pneumatic Column unit Base unit...

Страница 16: ... pivot point Post Head Locking lever Compression spring and cap Roller Assist arm column Assist arm sliding mechanism Assist arm control switch raise lower Lift disc Adjustable pressure block Bead breaking control button Air filter Lubricator Regulator Bead breaking arm Bead breaking plate Anti abrasion support Each of the arms will need to be bolted to the post if more detail needed please consul...

Страница 17: ... with pacemakers should consult their physician s before using this product Operation of electrical equipment in close proximity to a heart pacemaker could cause interference or failure of the pacemaker 8 10 ADJUSTMENT OF PNEUMATIC LUBRICATOR AND AIR SERVICE UNIT Press pedal 3 to 5 times 1 drop of oil into pneumatic lubricating cylinder If not adjust screw Connect the air tube from the assist arm ...

Страница 18: ... always check to make certain they have been removed and are safely away from the machine Prevent unintentional starting Before plugging any machine in to the power supply make sure the switch is in the OFF position If the machine is portable do not hold the machine near the switch and take care when putting the machine down that nothing can operate the switch This machine is not suitable for use ...

Страница 19: ...ey are capable of doing Do not attempt to use the machine or adapt it in any way for an application it is not designed for Select the machine appropriate for the size of the job Overloading the machine will result in its failure and user injury This covers the use of accessories Dress properly Loose clothing long hair and jewellery are all dangerous because they can become entangled in moving mach...

Страница 20: ...perate the unit and are properly supervised Allow unit operation only with all parts in place and operating safely Carefully inspect the unit on a regular basis and perform all maintenance as required Service and maintain the unit only with authorized or approved replacement parts Keep all instructions permanently with the unit and all decals labels notices on the unit clean and visible Do not ove...

Страница 21: ...applies in lieu of any other guarantee expressed or implied and variations of its terms are not authorised Your Draper guarantee is not effective unless you can produce upon request a dated receipt or invoice to verify your proof of purchase within the guarantee period Please note that this guarantee is an additional benefit and does not affect your statutory rights Draper Tools Limited 10 MAINTEN...

Страница 22: ...EUMATIC COLUMN STEPS 1 TO 8 12 13 8 6 ASSEMBLY AND ATTACHMENT OF ASSIST ARM STEPS 1 5 14 8 7 ROLLER 15 8 8 ADJUSTABLE PRESSURE BLOCK 15 8 9 LIFT DISC 15 8 10 ADJUSTMENT OF PNEUMATIC LUBRICATOR AND AIR SERVICE UNIT 17 9 OPERATING INSTRUCTIONS 9 1 PRELIMINARY OPERATIONS 18 9 2 BEAD BREAKING 18 9 3 REMOVE TYRE STEPS 1 TO 3 19 9 4 FIT ON THE TYRE 20 9 5 INFLATING OPERATIONS 20 10 MAINTENANCE AND TROUB...

Страница 23: ...right Draper Tools Limited Permission is granted to reproduce this publication for personal and educational use only Commercial copying redistribution hiring or lending is prohibited No part of this publication may be stored in a retrieval system or transmitted in any other form or means without written permission from Draper Tools Limited In all cases this copyright notice must remain intact 1 2 ...

Страница 24: ...t keep it for the life of the product passing it on to any subsequent holder of the product Read all these instructions before assembling operating or maintaining this product This manual has been compiled by Draper Tools describing the purpose for which the product has been designed and contains all the necessary information to ensure its correct and safe use By following all the general safety i...

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