background image

CONTACT US AT 

www.DRpower.com

          23

 

7.

 

Reinstall the parts, but with the orientation of the Hammers flipped to a 
clean cutting edge.  If your Hammer Shaft assembly looked like 

Figure 30

 

before then it should look like 

Figure 31

 after.   Or vice versa. 

8.

 

Reinstall the Screw and locknut through the Spacer and the Hammer Shaft.  
Make sure the Locknut is fully tightened. 

9.

 

Repeat steps 4 through 9 for the other three sets of Hammers.  Confirm that 
Hammer orientations alternate as shown in Figure 29.  Correct them if 
needed. 

10.

 

Reposition and secure the Access Plate. 

11.

 

Rotate the Screen back into the operating position and reinstall the 
hardware.  

Note:

  

Make sure the bolt goes through the screen rather than just 

behind it

.. 

Removing and Replacing the Clutch 

The design of the Clutch on your machine is for rugged, dependable service, however, it is important to understand the limitations 
of a Clutch.  The Clutch design is to provide load free starting of the Engine, and slippage under excessive overloading of the 
driven application.  These features help protect the Engine from damages such as broken crankshafts and starters (electric start 
machines).  The Clutch on this machine is permanently lubricated and does not require oil or grease.  The Clutch is a normal wear 
item.  If, after long periods of use, the Drum wobbles excessively, or if you notice decreased performance of the Clutch, replace it. 

The Clutch obtains its power from the Engine RPM.  The lower the engagement speed, and the higher the maintained Engine 
speed, the more torque the Clutch can transfer to the driven unit.  

NEVER operate the DR CHIPPER SHREDDER Engine at less 

than full RPM. 

Tools and Supplies Needed: 

 

Two 1/2" Wrenches 

 

9/16" Wrench 

 

Dead Blow Hammer 

 

Anti-seize compound 

1.

 

Remove the Belt as described in the “Replacing The Belt” section in this 
Chapter. 

2.

 

Place a 9/16" Wrench onto the Clutch Bolt and rotate the Wrench 
counterclockwise until you feel some resistance (

Figure 32

). 

3.

 

Hit the Wrench sharply with a Dead Blow Hammer to start the Bolt turning 
on the Engine Shaft. 

4.

 

Remove the Bolt, Flat Washer, Clutch and Key from the Engine Shaft. 

5.

 

Clean the Engine Crankshaft and remove any burrs, then apply anti-seize 
compound to the Crankshaft. 

6.

 

Install the Key in the Keyway of the Engine Crankshaft, align the Key with the 
slot in the new Clutch Hub, and then slide the new Clutch Assembly onto the 
Crankshaft followed by the Washer and Clutch Bolt.  Tighten the Bolt 
securely using the same method as removal. 

7.

 

Reinstall the Drive Belt and set the Belt tension as described in the 
“Replacing the Belt” section. 

8.

 

Reinstall the Belt Cover. 

Clutch 

Figure 32 

Bolt and 
Washer 

Figure 31 

Flat 
Hammer 

Spacer 
With 
Hole 

Screw and 
Locknut 

Hammer 
Shaft 

Plain 
Spacers 

J Hammer 

J Hammer 

Содержание 11.5 Chipper Shredder

Страница 1: ...ll instructions before operating the DR 11 5 CHIPPER SHREDDER DR 11 5 CHIPPER SHREDDER SAFETY OPERATING INSTRUCTIONS Serial No Order No DR Power Equipment Toll free phone 1 800 DR OWNER 376 9637 Fax 1...

Страница 2: ...2 DR 11 5 CHIPPER SHREDDER...

Страница 3: ...king slip For your convenience and ready reference enter the Serial Number and Order Number in the space provided on the front cover of this manual Additional Information and Potential Changes DR Powe...

Страница 4: ...800 DR OWNER 376 9637 and one of our Technical Support Representatives will be happy to help you Chapter 1 General Safety Rules Labels Your DR 11 5 CHIPPER SHREDDER carries prominent labels as remind...

Страница 5: ...Tragic accidents can occur if the operator is not alert to the presence of children and pets Children are often attracted to the machine and the chipping shredding activity Never assume that children...

Страница 6: ...DDER quickly see Stopping the Engine in Chapter 3 Never operate your unit on a slippery wet muddy or icy surface Exercise caution to avoid slipping or falling See manufacturer s instructions for prope...

Страница 7: ...EDDER in a safe manner Contact us at www DRpower com or call Toll Free 1 800 DR OWNER 376 9637 for assistance Never try to pick up move or transport the machine while the Engine is running or the Flyw...

Страница 8: ...l please feel free to contact us at www DRpower com DR 11 5 CHIPPER SHREDDER Controls and Features Pneumatic Tires Chipper Chute Shredder Hopper 11 5 FT LBS Torque Briggs Stratton Engine Starter Handl...

Страница 9: ...g Capacity 4 Max Diameter Branches Shredding Capacity 3 4 Max Diameter Woody Material Chipper Knife Hardened Tool Steel 4 75 x 1 25 x 28 Shredding Hammers 12 Hardened Steel 4 Flat and 8 J Discharge Sc...

Страница 10: ...ure 3 2 Secure the Shredder Hopper with the two 5 16 18 X 6 Bolts and Locknuts from the Product Package using two 1 2 Wrenches Adding Oil and Gasoline Engine Oil SAE 30 above 50 degrees F 10w 30 10 90...

Страница 11: ...gas with a minimum of 85 Octane to approximately 1 to 1 1 2 below the top of the Fill Neck to allow for Fuel expansion Be careful not to overfill and reinstall the Fuel Fill Cap before starting the E...

Страница 12: ...Wire disconnected This prevents the Battery from discharging during shipment Before using your DR CHIPPER SHREDDER you must connect the Battery Wire 1 Remove the Protective Cap from the Negative Batte...

Страница 13: ...Check the Shredder Hopper Chipper Chute and Discharge Guard and remove any debris buildup from the machine as described on page 16 3 Rotate the Fuel Shut Off Valve counter clockwise to its OPEN positi...

Страница 14: ...gine will continue to run Note Electric Start Engines can also be started with the Recoil Starter Handle as described in the Manual Start section 7 As the Engine warms up slowly move the Choke to the...

Страница 15: ...n saplings and branches less than 1 in diameter Chip these grouped or bundled together to provide support for each other If the material is 1 or larger feed only one at a time into the Chipper Chute N...

Страница 16: ...material from the machine 5 Rotate the Screen back into the operating position and reinstall the hardware Note Make sure the bolt goes through the screen rather than just behind it 6 Start the machin...

Страница 17: ...g and Replacing the Engine Oil Tools and Supplies Needed 1 4 Allen Wrench Rags and approved Container for waste oil Engine Oil see your Engine Manual for Oil specifications Note Drain the oil when the...

Страница 18: ...2 Loosen the two left side Engine Mount Locknuts using a 1 2 Wrench Figure 16 3 Loosen the two right side Engine Mount Bolts and Locknuts using two 1 2 Wrenches Figure 17 4 Loosen the Tension Bolt us...

Страница 19: ...7 Install the Belt Cover and secure with the two Bolts and Washers Note Ensure the Belt Cover Tab is resting on top of the round Bolt Head and not below it before securing the Cover Figure 19 Figure 1...

Страница 20: ...rp tool 6 Insert a 3 16 Allen wrench into the head of the screws and a 1 2 Wrench on the Locknuts to remove the three Locknuts and Screws 7 Carefully remove the dull or damaged Knife and visually insp...

Страница 21: ...termined by how much material needs to be taken off to sharpen or to compensate for dents or gouges A new Chipper Knife has a 5 16 measurement between the short side bevel edge and the Knife mounting...

Страница 22: ...s Figure 26 2 Rotate the Screen down to gain access to the Cutting Chamber Figure 27 3 Loosen the Bolt on the Access Plate using a 1 2 Wrench rotate the Plate out of the way and then tighten the Bolt...

Страница 23: ...after long periods of use the Drum wobbles excessively or if you notice decreased performance of the Clutch replace it The Clutch obtains its power from the Engine RPM The lower the engagement speed a...

Страница 24: ...24 DR 11 5 CHIPPER SHREDDER...

Страница 25: ...el The Spark Plug may be dirty or cracked change it if necessary If it s oily leave it out hold a rag over the Plug Hole and pull the Recoil Cord several times to blow out any oil in the Cylinder then...

Страница 26: ...e the Knife The Hammermill is out of balance Check for any missing or broken Hammers or Spacers replace if necessary The Knife may not be seated properly Loosen the Knife mounting screws reset the Kni...

Страница 27: ...CONTACT US AT www DRpower com 27...

Страница 28: ...ischarge 3 38640 Bolt HCS 5 16 18 X 6 GR5 ZP 4 36521 Bolt Hex Flange 1 4 20 X 5 8 GR5 ZP 5 33331 Nut Nylon Lock Flanged 1 4 20 6 38671 Chute w Labels Chipper 7 38648 Guard Chipper 8 38647 Plate Guard...

Страница 29: ...CONTACT US AT www DRpower com 29 Schematic Hopper Chute and Discharge...

Страница 30: ...18 X 1 1 2 Tri Ft 17 38643 Bracket Belt Tension 18 38661 Engine 11 50 B S E S 38660 Engine 11 50 B S M S 19 27901 Washer Flat 385 X 1 25 X 25 ZP Ref Part Description 20 16513 Bolt HCS 3 8 24 X 1 1 4 G...

Страница 31: ...CONTACT US AT www DRpower com 31 Schematic Drive Assembly...

Страница 32: ...ock 1 2 13 GR5 ZP 13 25631 Bearing Flange 1 3 16 14 38655 Spacer 1 190 X 1 62 X 062 ZP 15 18301 Ring Retaining 1 3 16 16 38635 Flywheel Balanced W Knife 17 38651 Pulley V Belt 4 75 OD Ref Part Descrip...

Страница 33: ...CONTACT US AT www DRpower com 33 Schematic Cutting Chamber...

Страница 34: ...34 DR 11 5 CHIPPER SHREDDER Notes...

Страница 35: ...efined by the manufacturer s owner s manuals The warranty holder is responsible for replacement of normally wearing parts such as the Belt knife hammers and hammer shafts Attachments and accessories t...

Страница 36: ...add the appropriate amount of stabilizer or gasoline additive Run the Engine for a short time to allow the additive to circulate Close the Fuel Shut Off Valve to prevent carburetor overflow and leakag...

Отзывы: