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Dr. Escherich TAIFUN-CLEAN 014, Руководство по эксплуатации

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Table of Contents

TAIFUN-CLEAN 014/015/016

iii

4.5.2 Electrical Cables and High Voltage Supply for DC Ionisers .......................................... 22
4.5.3 Earth Connection .........................................................................................................  22

5 Start-Up...................................................................................................................................  23

6 Troubleshooting ......................................................................................................................  25

6.1 Error Display ...........................................................................................................................  25

6.1.1 Display of Errors at the AC Ionisers ............................................................................. 25
6.1.2 Display of Errors at the DC Ionisers ............................................................................. 25

6.2 Troubleshooting the Ionisation System..................................................................................  25

6.3 Troubleshooting the Compressed Air Supply .........................................................................  26

6.4 Troubleshooting the Suction System .....................................................................................  26

6.5 Cleaning Result Is Unsatisfactory ...........................................................................................  26

7 Maintenance ...........................................................................................................................  28

7.1 Maintenance Plan ..................................................................................................................  28

7.2 Maintenance of the Rotating Nozzles ....................................................................................  28

7.3 Service for the Rotating Nozzles.............................................................................................  29

7.4 Warranty for the Rotating Nozzles.........................................................................................  30

7.5 Replacing the Rotating Nozzles ..............................................................................................  30

7.6 Replacing the Ionisers ............................................................................................................  30

7.7 Maintenance of the Ionisers ..................................................................................................  31

7.8 Cleaning the Output Air Component......................................................................................  31

8 Disposal...................................................................................................................................  32

9 Technical Data .........................................................................................................................  33

10 Spare Parts and Accessories.....................................................................................................  34

10.1 Spare Parts .............................................................................................................................  34

10.2 Accessories .............................................................................................................................  34

11 Drawings and Order Keys.........................................................................................................  36

12 Declaration of Incorporation....................................................................................................  38

Содержание TAIFUN-CLEAN 014

Страница 1: ...014 015 016 Translation of the Original Instructions EN Version 3 28 08 2019 Dr Escherich GmbH H glw rther Stra e 1 81369 M nchen Germany Phone 49 0 89 31 85 55 0 E mail info dr escherich com www dr...

Страница 2: ...2 3 5 Risk of Injury Due to Material Transport near the Device 10 2 3 6 Risk of Injury Due to the Emitters of the Ionisers 10 2 3 7 Danger for Persons with Pacemakers 10 2 3 8 Physical Complaints Due...

Страница 3: ...upply 26 6 4 Troubleshooting the Suction System 26 6 5 Cleaning Result Is Unsatisfactory 26 7 Maintenance 28 7 1 Maintenance Plan 28 7 2 Maintenance of the Rotating Nozzles 28 7 3 Service for the Rota...

Страница 4: ...ers and supply units 1 3 Typographical Conventions One step instructions Instructions consisting of only one action step or instructions in which the order of ac tion steps is not important are struct...

Страница 5: ...ING A possible hazard with moderate risk WARNING indicates a potentially hazardous situation which if not avoided could res ult in death or serious injury CAUTION A minor hazard with medium risk CAUTI...

Страница 6: ...ger ous step Embedded safety messages are structured as followed 1 WARNING Type and source of danger Possible consequences when danger warning is not heeded Measures to protect against danger Step 1 2...

Страница 7: ...tions 1 TAIFUN CLEAN 014 015 016 7 Safety sym bol Meaning Danger from loose compressed air lines and connectors Mandatory action Wear ear and eye protection ESD protected areas Table 1 List of safety...

Страница 8: ...nal condition no safety and warning lables are removed and they remain readable all persons who need to work with or at the product have read and understood these operating instructions incl applicabl...

Страница 9: ...gh the Unauthorized Modification and the Use of Non OEM Parts The use of unsuitable accessories or unauthorized modifications to the product can lead to injury u Do not make any changes to the product...

Страница 10: ...ondary accidents Touching the emitter tips of the DC ionisers during operation can lead to induction of a charge The human body can also become electrostatically charged if a person gets too close to...

Страница 11: ...ly 1 m distance and of 85 dBA in front 1 m distance at 3 5 bar operat ing air pressure and barrier free blowing without a workpiece The value of generated noise level within the application is dependi...

Страница 12: ...the AC ionisers only when de energised 2 4 Safety Measures in ESD Protected Areas Electrostatic discharge can cause defects in customer s electronic components en dangered by ESD u Assure personal ear...

Страница 13: ...exists EX areas Models suitable for this are available Ambient temperature must not exceed 50 C The product must not come into contact with dampness wetness oil or aggressive media 3 3 Special Version...

Страница 14: ...erates positive and negative ions which move in the direction of the work piece surface or material web Fig 2 p 15 item 4 and on contact with the surface neutralise disruptive electrostatic charges Du...

Страница 15: ...Product Description 3 TAIFUN CLEAN 014 015 016 15 1 2 3 4 3 Fig 2 Function principle Item Name 1 Suction channel 2 Rotating nozzle 3 Ioniser 4 Object to be cleaned...

Страница 16: ...ts before you begin working WARNING Risk of injury due to loose compressed air lines and connectors Loose compressed air lines and connectors can cause severe injury w Before starting any work depress...

Страница 17: ...to the product conveyor dir ection T Fig 3 p 17 T W TC016 TC014 TC015 T W T W Fig 3 Transport direction T and working distance W The power effect of the blowing air and the suction airstream require...

Страница 18: ...tors can cause severe injury w Before starting any work depressurise all components TIP Pressure losses in the compressed air supply line Compressed air hoses that are too long undersized cross sectio...

Страница 19: ...y be necessary to set a higher pressure value because of pressure loss in the feed hose NOTICE Equipment damage due to overpressure Exceeding the maximum permitted air pressure can lead to damage to t...

Страница 20: ...ion system Suction hoses that are too long undersized cross sections and constrictions to the dia meter in the suction system can lead to excessive pressure loss w Keep the suction hoses as short as p...

Страница 21: ...to an electric arc High voltage is applied to coaxial plugs of AC ionisers When the HV power supply is switched on and coaxial plugs are being plugged in or out an arc may occur and dam age the socke...

Страница 22: ...ioniser is con nected to an external 24 V power supply via a 24 V low voltage line The LV cables of the DC ionisers are connected to the power supply via screw connect ors u Consult the operating inst...

Страница 23: ...of user w Always wear hearing protection when the compressed air nozzles are operating w In applications where pointed and burr particles e g iron chips can occur always wear protective glasses CAUTIO...

Страница 24: ...commend the monitoring of correct function of rotating nozzles with the system Dr Escherich TAIFUN CLEAN CONTROL w Ask your responsible Dr Escherich sales partner for advice TIP w Check function of th...

Страница 25: ...IP w Check function of the ionisers using the ION CHECK function tester see the operat ing instructions for ION CHECK 6 1 2 Display of Errors at the DC Ionisers Errors at the DC ionisers are displayed...

Страница 26: ...lve intact Does the magnetic valve switch on Is the magnetic valve actuated correctly e g in case of remote control see circuit diagram ESUC or if applicable by AIR CONTROL 6 4 Troubleshooting the Suc...

Страница 27: ...Troubleshooting 6 TAIFUN CLEAN 014 015 016 27 The positioning of the component to the cleaning device is not optimal u Ask your responsible Dr Escherich sales partner for advice...

Страница 28: ...ce interval Clean TAIFUN CLEAN unit As necessary at least every 4 weeks Table 5 Maintenance plan TAIFUN CLEAN 7 2 Maintenance of the Rotating Nozzles If used as intended the TAIFUN CLEAN rotating nozz...

Страница 29: ...ex pires we offer you as a special service a factory overhaul It includes replacement of the worn parts such as bearings and seal as well as thorough cleaning of all components Overhaul takes place i...

Страница 30: ...ing tool TCK7 on the rotating nozzle 3 Screw the rotating nozzle in a counter clockwise direction out of the thread holder using the mounting tool TCK7 Mounting the rotating nozzle 1 Set the mounting...

Страница 31: ...sary at least every 2 weeks Table 7 Maintenance plan ionisers u For cleaning instructions refer to the operating instructions of the built in ioniser refer to type on the manufacturer s specification...

Страница 32: ...GmbH Reparaturabteilung Lockwitzgrund 100 01257 Dresden Germany u Alternatively you can recycle the dismantled components Scrap the metal Deliver plastic parts for recycling Dispose of other componen...

Страница 33: ...widths mm Weight at working width kg mm Com pressed air connection TC014 2x 80 TCR 7A 130 200 2000 5 5 200 DN9 to DN19 TC015 2x 55 TCR 7A 070 100 2000 1 9 100 DN9 to DN19 de pending on working width a...

Страница 34: ...rder no Rotating nozzle for TC04 014 TCC180 TCR 7A 130 100318 Rotating nozzle for TC06 012 015 016 TCC110 TCR 7A 070 100315 Ioniser Refer to type on the manu facturer s specification plate or engravin...

Страница 35: ...ation sys tems 100191 A 100192 Cleaning brush for ionisation systems 100192 IC H FT ION CHECK function tester for ionisa tion systems 100460 ESUC Supply unit with compressed air con trol filter contro...

Страница 36: ...xample TC014ESD 0800 02 ZZZ Cable length m Working width mm Model Version e g ESD CR Ionisation type Fig 10 Ordering example TC014 Working width Working width 6 Fig 11 Drawing TC015 Ordering example T...

Страница 37: ...015 016 37 Working width 36 Working width 6 Working width Fig 13 Drawing TC016 Ordering example TC016ESD 0800 R L 02 ZZZ Cable length m Working width mm Model Version e g ESD CR Ionisation type Right...

Страница 38: ...12 Declaration of Incorporation 38 TAIFUN CLEAN 014 015 016 12 Declaration of Incorporation...

Страница 39: ...ir consumption TC014 19 Fig 5 Compressed air consumption TC015 19 Fig 6 Compressed air consumption TC016 20 Fig 7 Mounting tool TCK7 for mounting and dismounting the rotating nozzles 29 Fig 8 Replacin...

Страница 40: ...bly rated sizes 17 Table 4 Compressed air connection for the cleaning system 18 Table 5 Maintenance plan TAIFUN CLEAN 28 Table 6 Maintenance plan rotating nozzles 28 Table 7 Maintenance plan ionisers...

Страница 41: ......

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Страница 43: ...STEME n Manuelle Reinigung n Reinigung von 3D Geometrien n Reinigung von Bahnen und flachen Geometrien CLEANING SYSTEMS n Manual Cleaning n Cleaning of Geometrical Parts n Cleaning of Webs and Flat Su...

Страница 44: ...gue or online at www dr escherich com Dr Escherich GmbH H glw rther Stra e 1 81369 M nchen Germany Phone 49 0 89 31 85 55 0 E mail info dr escherich com www dr escherich com F r Satz und Druckfehler s...

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