Dover WILDEN BioPharm T2 Series Скачать руководство пользователя страница 5

3

WILDEN PUMP & ENGINEERING, LLC

SECTION 3

WILDEN MODEL T2 METAL
CAUTIONS – READ FIRST!

TEMPERATURE LIMITS:

Saniflex™

–28.9°C to 104.4°C

–20°F to   220°F

Teflon

®

PTFE

4.4°C to 148.9°C

40°F to 300°F

CAUTION:

When choosing pump materials, be sure to

check the temperature limits for all wetted components.
Example: Viton

®

has a maximum limit of 176.7°C (350°F) but

polypropylene has a maximum limit of only 79°C (175°F).

CAUTION:

Maximum temperature limits are based upon

mechanical stress only. Certain chemicals will signifi-
cantly reduce maximum safe operating temperatures.
Consult engineering guide for chemical compatibility and
temperature limits.

CAUTION:

Always wear safety glasses when operating

pump. If diaphragm rupture occurs, material being
pumped may be forced out air exhaust.

WARNING:

Prevention of static sparking — If static

sparking occurs, fire or explosion could result. Pump,
valves, and containers must be properly grounded when
handling flammable fluids and whenever discharge of
static electricity is a hazard. 

CAUTION:

Do not exceed 8.6 bar (125 psig) air supply

pressure. (3.4 bar [50 psig] for UL models.)

CAUTION:

Before any maintenance or repair is

attempted, the compressed air line to the pump should
be disconnected and all air pressure allowed to bleed
from pump. Disconnect all intake, discharge and air lines.
Drain the pump by turning it upside down and allowing
any fluid to flow into a suitable container. 

CAUTION:

Blow out air line for 10 to 20 seconds before

attaching to pump to make sure all pipe line debris is
clear. Use an in-line air filter. A 5µ (micron) air filter is
recommended.

NOTE:

Tighten clamp bands and retainers prior to

installation. Fittings may loosen during transportation.

NOTE:

When installing Teflon

®

diaphragms, it is impor-

tant to tighten outer pistons simultaneously (turning in
opposite directions) to ensure tight fit.

NOTE:

Before starting disassembly, mark a line from each

liquid chamber to its corresponding air chamber. This line
will assist in proper alignment during reassembly.

CAUTION:

Verify the chemical compatibility of the

process and cleaning fluid to the pump’s component
materials in the Chemical Resistance Guide (see E4).

CAUTION:

When removing the end cap using

compressed air, the air valve end cap may come out with
considerable force. Hand protection such as a padded
glove or rag should be used to capture the end cap. 

CAUTION:

Only explosion proof (NEMA 7) solenoid

valves should be used in areas where explosion proof
equipment is required. 

NOTE:

All non lube-free air-operated pumps must be

lubricated. Wilden suggests an arctic 5 weight oil 
(ISO grade 15). Do not over-lubricate pump. Over-lubri-
cation will reduce pump performance.

NOTE:

UL-listed pumps must not exceed 3.4 bar (50 psig)

air supply pressure.

CAUTION:

Do not lubricate lube-free pumps.

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Содержание WILDEN BioPharm T2 Series

Страница 1: ...WIL_14070_E EOM T2M BIOPHARM 2 05 WIL_14070_E_01 qxd 1 4 06 6 29 AM Page C1...

Страница 2: ...ATION AND OPERATION A Installation 6 B Operation Maintenance 7 C Troubleshooting 8 SECTION 8 DIRECTIONS FOR DISASSEMBLY REASSEMBLY A Model T2 METAL Disassembly Cleaning Inspection 9 B Turbo Flo Pump A...

Страница 3: ...TY VARIES BY MODEL 900 BioPharm 901 BioPharm BSP 902 BioPharm DIN 903 BioPharm FDA Tri Clover flanges wing nuts 904 BioPharm USDA Food Master 905 BioPharm 3A CIP Wil Gard 110V 906 BioPharm 3A CIP Wil...

Страница 4: ...d area FIGURE 2 When the pressurized diaphragm diaphragm A reaches the limit of its discharge stroke the air valve redirects pressurized air to the back side of diaphragm B The pressurized air forces...

Страница 5: ...in the pump by turning it upside down and allowing any fluid to flow into a suitable container CAUTION Blow out air line for 10 to 20 seconds before attaching to pump to make sure all pipe line debris...

Страница 6: ...0 P 8 0 3 R 32 1 3 BSP threads available DIMENSIONS T2 BIOPHARM ITEM METRIC mm STANDARD inch A 264 10 4 B 35 1 4 C 138 5 4 D 256 10 1 E 267 10 5 F 295 11 6 G 41 1 6 H 98 3 8 J 75 3 0 K 183 7 2 L 210 8...

Страница 7: ...3 h 13 scfm air consumption See dot on chart Caution Do not exceed 8 6 bar 125 psig air supply pressure Flow rates indicated on chart were determined by pumping water For optimum life and performance...

Страница 8: ...rime troubles will be eliminated In addition pump efficiency can be adversely affected if proper attention is not given to elevation see pump performance chart PIPING Final determination of the pump s...

Страница 9: ...ecessary repairs and replacements Over a period of time such records can become a valuable tool for predicting and preventing future maintenance problems and unscheduled downtime In addition accurate...

Страница 10: ...rn beyond their ability to function In this case the valve must be replaced NOTE Before the valve is scrapped it is possible that it may be saved by completely disassembling the valve cleaning all com...

Страница 11: ...model T2 has a 25 mm 1 inlet and 19 mm outlet and is designed for flows up to 95 lpm 25 gpm The single piece center section consisting of center block and air chambers is molded of polypropylene or al...

Страница 12: ...tched or gouged Using an adjustable wrench remove diaphragm assembly from shaft Inspect all parts for wear and replace with genuine Wilden parts if necessary Figure 9 Step 4 Figure 4 Remove the discha...

Страница 13: ...working tolerances and should be replaced If the piston does not move freely in the air valve the entire air valve should be immersed in a cleaning solution NOTE Do not force the piston by inserting a...

Страница 14: ...r clamp bands to the desired torque see this page for torque specs Description of Part Metal Pumps Air Valve 3 4 N m 30 in lbs Outer Piston 38 0 N m 28 ft lbs Vertical Bolts 13 0 N m 115 in lbs MAXIMU...

Страница 15: ...13 WILDEN PUMP ENGINEERING LLC NOTES WIL_14070_E_01 qxd 1 4 06 6 29 AM Page 13...

Страница 16: ...14 WILDEN PUMP ENGINEERING LLC SECTION 9A EXPLODED VIEW PARTS LISTING T2 METAL AIR OPERATED TEFLON FITTED WIL_14070_E_01 qxd 1 4 06 6 29 AM Page 14...

Страница 17: ...02 6802 08 14 Pistons Inner 2 02 3750 01 02 3750 01 02 3750 01 02 3750 01 02 3750 01 15 Pistons Outer 2 02 4600 03 02 4600 04 02 4600 03 02 4600 03 02 4600 04 16 Stud Bolt 2 02 6150 08 02 6150 08 02...

Страница 18: ...ro Seal 37 Turcite 48 Expanded PTFE 49 Polyurethane 50 Polyurethane ester 51 Neoprene 52 Buna N Nitrile 53 Viton FKM 54 Nordel EPDM 55 Teflon PTFE 56 Saniflex Hytrel 57 FDA Wil Flex 58 Wil Flex 59 Tef...

Страница 19: ...WIL_14070_E_01 qxd 1 4 06 6 29 AM Page BC1...

Страница 20: ...WIL_14070_E_01 qxd 1 4 06 6 29 AM Page BC2...

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