Dover WILDEN BioPharm T2 Series Скачать руководство пользователя страница 13

11

WILDEN PUMP & ENGINEERING, LLC

GLYD™ RING REPLACEMENT/
CENTER SECTION

The pump’s center section consists of a molded housing with
a bronze bushing. (Bushing is not removable.) This bushing has
grooves cut into the inside diameter. Glyd™ rings are installed
in these grooves. When the Glyd™ rings become worn, they
will no longer seal and must be replaced. 

1

3

6

8

ENHANCED CONFIGURATION

ENHANCED SHAFT

The air valve assembly consists of the air valve body and
piston. The unique design of the air valve relies only on differ-
ential pressure to cause the air valve to shift. It is reliable and
simple to maintain. The bushing in the center block, along with
the diaphragm shaft, provides the “trigger” to tell the air valve
to shift. The following procedure will ensure that the air valve on
your Wilden pump will provide long trouble-free service.

AIR VALVE BODY AND PISTON
ASSEMBLY AND DISASSEMBLY

The air valve body and piston can be disconnected from the
pump by removing the four socket-head cap screws which
attach it to the center section. The piston in the air valve is
aluminum with a dark anodized coating. The piston should
move freely and the ports in the piston should line up with the
ports on the face of the air valve body. The piston should also
appear to be dull black in color. If the piston appears to be a
shiny aluminum color, the air valve is probably worn beyond
working tolerances and should be replaced.

If the piston does not move freely in the air valve, the entire air
valve should be immersed in a cleaning solution. (NOTE: Do not

force the piston by inserting a metal object.) This soaking
should remove any accumulation of sludge and grit which is
preventing the air valve piston from moving freely. If the air
valve piston does not move freely after the above cleaning, the
air valve should be disassembled as follows: Remove the snap
ring from the top end of the air valve and apply an air jet alter-
nately to the two holes located in the face of the air valve until
the end cap is blown out. 

[CAUTION: 

The air valve end cap

may come out with considerable force. Hand protection such
as a padded glove or a rag should be used to capture the end
cap.] Inspect the piston and cylinder bore for nicks and scor-
ing.

Small nicks can usually be dressed out and the piston returned
to service. Inspect the cylinder end caps. Make sure that the
guide pin is straight and smooth or the piston will not move freely
in the cylinder. Clean out anti-centering pin holes located on
each side of the piston. Pin holes are located on each side of the
annular groove on the top of the piston and travel to each end.
New o-rings should be installed on the end caps. Lubricate the
o-rings and install the end caps, assuring that proper alignment
of the piston and cylinder ports is maintained. Use an oil with
arctic characteristics (ISO 15-5wt).

SECTION 8B – TURBO-FLO™ PUMPS

AIR VALVE / CENTER SECTION
REPAIR / MAINTENANCE

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Содержание WILDEN BioPharm T2 Series

Страница 1: ...WIL_14070_E EOM T2M BIOPHARM 2 05 WIL_14070_E_01 qxd 1 4 06 6 29 AM Page C1...

Страница 2: ...ATION AND OPERATION A Installation 6 B Operation Maintenance 7 C Troubleshooting 8 SECTION 8 DIRECTIONS FOR DISASSEMBLY REASSEMBLY A Model T2 METAL Disassembly Cleaning Inspection 9 B Turbo Flo Pump A...

Страница 3: ...TY VARIES BY MODEL 900 BioPharm 901 BioPharm BSP 902 BioPharm DIN 903 BioPharm FDA Tri Clover flanges wing nuts 904 BioPharm USDA Food Master 905 BioPharm 3A CIP Wil Gard 110V 906 BioPharm 3A CIP Wil...

Страница 4: ...d area FIGURE 2 When the pressurized diaphragm diaphragm A reaches the limit of its discharge stroke the air valve redirects pressurized air to the back side of diaphragm B The pressurized air forces...

Страница 5: ...in the pump by turning it upside down and allowing any fluid to flow into a suitable container CAUTION Blow out air line for 10 to 20 seconds before attaching to pump to make sure all pipe line debris...

Страница 6: ...0 P 8 0 3 R 32 1 3 BSP threads available DIMENSIONS T2 BIOPHARM ITEM METRIC mm STANDARD inch A 264 10 4 B 35 1 4 C 138 5 4 D 256 10 1 E 267 10 5 F 295 11 6 G 41 1 6 H 98 3 8 J 75 3 0 K 183 7 2 L 210 8...

Страница 7: ...3 h 13 scfm air consumption See dot on chart Caution Do not exceed 8 6 bar 125 psig air supply pressure Flow rates indicated on chart were determined by pumping water For optimum life and performance...

Страница 8: ...rime troubles will be eliminated In addition pump efficiency can be adversely affected if proper attention is not given to elevation see pump performance chart PIPING Final determination of the pump s...

Страница 9: ...ecessary repairs and replacements Over a period of time such records can become a valuable tool for predicting and preventing future maintenance problems and unscheduled downtime In addition accurate...

Страница 10: ...rn beyond their ability to function In this case the valve must be replaced NOTE Before the valve is scrapped it is possible that it may be saved by completely disassembling the valve cleaning all com...

Страница 11: ...model T2 has a 25 mm 1 inlet and 19 mm outlet and is designed for flows up to 95 lpm 25 gpm The single piece center section consisting of center block and air chambers is molded of polypropylene or al...

Страница 12: ...tched or gouged Using an adjustable wrench remove diaphragm assembly from shaft Inspect all parts for wear and replace with genuine Wilden parts if necessary Figure 9 Step 4 Figure 4 Remove the discha...

Страница 13: ...working tolerances and should be replaced If the piston does not move freely in the air valve the entire air valve should be immersed in a cleaning solution NOTE Do not force the piston by inserting a...

Страница 14: ...r clamp bands to the desired torque see this page for torque specs Description of Part Metal Pumps Air Valve 3 4 N m 30 in lbs Outer Piston 38 0 N m 28 ft lbs Vertical Bolts 13 0 N m 115 in lbs MAXIMU...

Страница 15: ...13 WILDEN PUMP ENGINEERING LLC NOTES WIL_14070_E_01 qxd 1 4 06 6 29 AM Page 13...

Страница 16: ...14 WILDEN PUMP ENGINEERING LLC SECTION 9A EXPLODED VIEW PARTS LISTING T2 METAL AIR OPERATED TEFLON FITTED WIL_14070_E_01 qxd 1 4 06 6 29 AM Page 14...

Страница 17: ...02 6802 08 14 Pistons Inner 2 02 3750 01 02 3750 01 02 3750 01 02 3750 01 02 3750 01 15 Pistons Outer 2 02 4600 03 02 4600 04 02 4600 03 02 4600 03 02 4600 04 16 Stud Bolt 2 02 6150 08 02 6150 08 02...

Страница 18: ...ro Seal 37 Turcite 48 Expanded PTFE 49 Polyurethane 50 Polyurethane ester 51 Neoprene 52 Buna N Nitrile 53 Viton FKM 54 Nordel EPDM 55 Teflon PTFE 56 Saniflex Hytrel 57 FDA Wil Flex 58 Wil Flex 59 Tef...

Страница 19: ...WIL_14070_E_01 qxd 1 4 06 6 29 AM Page BC1...

Страница 20: ...WIL_14070_E_01 qxd 1 4 06 6 29 AM Page BC2...

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