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Dover Wilden Advance Pro-Flo V PV400 Series, Инженерия, эксплуатация и обслуживание

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Dover Wilden Advance Pro-Flo V PV400 Series Скачать руководство пользователя страница 2

T A B L E   O F   C O N T E N T S

SECTION 1 

CAUTIONS—READ FIRST!

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SECTION 2

  WILDEN PUMP DESIGNATION SYSTEM

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

SECTION 3

  HOW IT WORKS—PUMP & AIR DISTRIBUTION SYSTEM

 . . . . . . . . . . . . . . . .3

SECTION 4

 DIMENSIONAL DRAWINGS

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

SECTION 5

 PERFORMANCE

A.  P400 Aluminum Performance Curves

Rubber-Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
TPE-Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
PTFE-Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Ultra-Flex™-Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

 

P400 Stainless Steel Performance Curves

Rubber-Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
TPE-Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
PTFE-Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Ultra-Flex™-Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

 

PV400 Aluminum Performance Curves

Rubber-Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
TPE-Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
PTFE-Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Ultra-Flex™-Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

 

PV400 Stainless Steel Performance Curves

Rubber-Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
TPE-Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
PTFE-Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Ultra-Flex™-Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

B. Suction Lift Curves

P400 Aluminum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
P400 Stainless Steel & Alloy C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
PV400 Aluminum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
PV400 Stainless Steel & Alloy C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

SECTION 6

  SUGGESTED INSTALLATION, OPERATION & TROUBLESHOOTING

 . . . . . . . 16

SECTION 7

  ASSEMBLY / DISASSEMBLY

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

SECTION 8

  EXPLODED VIEW & PARTS LISTING

P400 Aluminum

Rubber/TPE/PTFE/Ultra-Flex™-Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

P400 Stainless Steel

Rubber/TPE/PTFE/Ultra-Flex™-Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

PV400 Aluminum

Rubber/TPE/PTFE/Ultra-Flex™-Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

PV400 Stainless Steel

Rubber/TPE/PTFE/Ultra-Flex™-Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

SECTION 9

 ELASTOMER OPTIONS

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34

Содержание Wilden Advance Pro-Flo V PV400 Series

Страница 1: ...P400 PV400 EOM Engin e e ri n g Operati o n Mainte n a n ce Advanced Series METAL Pumps A d v a n c e y o u r p r o c e s s WIL 11100 E 05 REPLACES WIL 11100 E 04...

Страница 2: ...TPE Fitted 10 PTFE Fitted 11 Ultra Flex Fitted 11 PV400 Stainless Steel Performance Curves Rubber Fitted 12 TPE Fitted 12 PTFE Fitted 13 Ultra Flex Fitted 13 B Suction Lift Curves P400 Aluminum 14 P4...

Страница 3: ...Consult Chemical Resistance Guide E4 CAUTION Do not exceed 82 C 180 F air inlet temperature for Pro Flo V models CAUTION Pumps should be thoroughly flushed before installing into process lines FDA an...

Страница 4: ...U PTFE W NEOPRENE BACK UP White TSU PTFE W SANIFLEX BACK UP White VTS VITON White Dot VTU VITON ULTRA FLEX WFS WIL FLEX Santoprene Orange Dot XBS CONDUCTIVE BUNA N Two Red Dots VALVE BALL BN BUNA N Re...

Страница 5: ...eveloped in the liquid chamber and manifold of the pump These same hydraulic forces lift the discharge valve ball off its seat while the opposite discharge valve ball is forced onto its seat forcing f...

Страница 6: ...292 11 5 K 244 9 6 L 206 8 1 M 152 6 0 N 170 6 7 P 10 0 4 DIN FLANGE R 110 DIA 4 3 DIA S 150 DIA 5 9 DIA T 18 DIA 0 7 DIA ANSI FLANGE R 98 DIA 3 9 DIA S 127 DIA 5 0 DIA T 16 DIA 0 6 DIA DIMENSIONS ITE...

Страница 7: ...4 F 122 4 8 G 81 3 2 H 325 12 8 J 310 12 2 K 284 11 2 L 206 8 1 M 152 6 0 N 170 6 7 P 10 0 4 DIN mm ANSI inch R 110 DIA 3 9 DIA S 150 DIA 5 0 DIA T 18 DIA 0 6 DIA PV400 Aluminum DIMENSIONS ITEM METRI...

Страница 8: ...of 2 8 bar 40 psig requires 3 5 bar 51 psig and 20 Nm3 h 12 scfm air consumption Caution Do not exceed 8 6 bar 125 psig air supply pressure Flow rates indicated on chart were determined by pumping wa...

Страница 9: ...2 8 bar 40 psig requires 3 8 bar 55 psig and 20 Nm3 h 12 scfm air consumption Caution Do not exceed 8 6 bar 125 psig air supply pressure P400 ALUMINUM PTFE FITTED Flow rates indicated on chart were de...

Страница 10: ...s 4 1 bar 60 psig and 22 Nm3 h 13 scfm air consumption Caution Do not exceed 8 6 bar 125 psig air supply pressure P400 STAINLESS STEEL TPE FITTED Height 528 mm 20 8 Width 384 mm 15 1 Depth 295 mm 11 6...

Страница 11: ...2 1 bar 30 psig requires 4 1 bar 60 psig and 85 Nm3 h 50 scfm air consumption Caution Do not exceed 8 6 bar 125 psig air supply pressure P400 STAINLESS STEEL PTFE FITTED Flow rates indicated on chart...

Страница 12: ...6 bar 38 psig requires 2 8 bar 40 psig and 17 Nm3 h 10 scfm air consumption Caution Do not exceed 8 6 bar 125 psig air supply pressure Flow rates indicated on chart were determined by pumping water Fo...

Страница 13: ...low Rate 307 lpm 81 gpm Max Size Solids 7 9 mm 5 16 1 Displacement per stroke was calculated at 4 8 bar 70 psig air inlet pressure against a 2 1 bar 30 psig head pressure Example To pump 95 lpm 25 gpm...

Страница 14: ...psig and 68 Nm3 h 40 scfm air consumption Caution Do not exceed 8 6 bar 125 psig air supply pressure PV400 STAINLESS STEEL RUBBER FITTED Flow rates indicated on chart were determined by pumping water...

Страница 15: ...1 Max Flow Rate 299 lpm 79 gpm Max Size Solids 4 8 mm 3 16 1 Displacement per stroke was calculated at 4 8 bar 70 psig air inlet pressure against a 2 1 bar 30 psig head pressure Example To pump 64 lpm...

Страница 16: ...be a guide only There are many variables which can affect your pump s operating characteristics The number of intake and discharge elbows viscosity of pumping fluid elevation atmospheric pressure and...

Страница 17: ...be a guide only There are many variables which can affect your pump s operating characteristics The number of intake and discharge elbows viscosity of pumping fluid elevation atmospheric pressure and...

Страница 18: ...umping volume can be estimated by counting the number of strokes per minute and then multiplying the figure by the displacement per stroke MUFFLER Sound levels are reduced below OSHA specifications us...

Страница 19: ...y situation simply close the shut off valve user supplied installed in the air supply line A properly functioning valve will stop the air supply to the pump therefore stopping output This shut off val...

Страница 20: ...and unscheduled downtime In addition accurate records make it possible to identify pumps that are poorly suited to their applications T R O U B L E S H O O T I N G Pump will not run or runs slowly 1...

Страница 21: ...ump by turning it upside down and allowing any fluid to flow into a suitable container Be aware of any hazardous effects of contact with your process fluid NOTE The model photographed for these instru...

Страница 22: ...he liquid chambers Step 6 Remove the inlet valve balls and valve seats from the inlet manifold and inspect for nicks gouges chemical attack or abrasive wear Step 7 Using a 9 16 wrench remove the liqui...

Страница 23: ...m assembly can be disassembled Step 11 To remove diaphragm assembly from shaft secure shaft with soft jaws a vise fitted with plywood plastic or other suitable material to ensure shaft is not nicked s...

Страница 24: ...zardous effects of contact with your process fluid The Wilden P400 and PV400 metal pumps utilize a revolutionary Pro Flo air distribution system Proprietary composite seals reduce the coefficient of f...

Страница 25: ...Seals are not sold separately Step 6 Remove pilot sleeve retaining snap ring on both sides of center section with snap ring pliers A I R V A L V E C E N T E R S E C T I O N D I S A S S E M B L Y Step...

Страница 26: ...D I S A S S E M B L Y S U B M E R S I B L E P R O F L O V Step 1 Install a 1 4 NPT pipe plug 00 7010 08 into the pilot spool bleed port located at the front of the center block Step 2 Next install an...

Страница 27: ...2 N m 40 ft lbs SHAFT SEAL INSTALLATION PRE INSTALLATION Once all of the old seals have been removed the inside of the bushing should be cleaned to ensure no debris is left that may cause premature d...

Страница 28: ...E D V I E W P A R T S L I S T I N G P400 ALUMINUM Rubber TPE PTFE Ultra Flex Fit ted E X P L O D E D V I E W ALL CIRCLED PART IDENTIFIERS ARE INCLUDED IN REPAIR KITS see section 9 WILDEN PUMP ENGINEE...

Страница 29: ...Air Chamber Pro Flo Bolted 2 04 3681 01 04 3681 01 19 Screw HSFHS 3 8 16 x 1 8 71 6250 08 71 6250 08 20 Shaft Pro Flo 1 04 3800 03 700 04 3820 03 700 Shaft Pro Flo Ultra Flex 1 04 3830 03 700 N A 21 S...

Страница 30: ...W P A R T S L I S T I N G P400 STAINLESS STEEL Rubber TPE PTFE Ultra Flex Fitted E X P L O D E D V I E W WILDEN PUMP ENGINEERING LLC 28 WIL 11100 E 05 ALL CIRCLED PART IDENTIFIERS ARE INCLUDED IN REPA...

Страница 31: ...1 8 71 6250 08 71 6250 08 71 6250 08 71 6250 08 19 Retaining Ring 2 04 3890 03 04 3890 03 04 3890 03 04 3890 03 20 Shaft Pro Flo 1 04 3800 03 700 04 3800 03 700 04 3820 03 700 04 3820 03 700 Shaft Ult...

Страница 32: ...er TPE PTFE Ultra Flex Fitted E X P L O D E D V I E W E X P L O D E D V I E W P A R T S L I S T I N G ALL CIRCLED PART IDENTIFIERS ARE INCLUDED IN REPAIR KITS see section 9 WILDEN PUMP ENGINEERING LLC...

Страница 33: ...03 700 Shaft Ultra Flex 1 04 3830 03 700 N A 17 Shaft Stud 2 08 6150 08 04 6150 08 Shaft Stud Ultra Flex 2 N A N A 18 Inner Piston 2 04 3700 01 700 04 3715 01 Inner Piston Ultra Flex 2 04 3760 01 700...

Страница 34: ...Rubber TPE PTFE Ultra Flex Fitted E X P L O D E D V I E W E X P L O D E D V I E W P A R T S L I S T I N G ALL CIRCLED PART IDENTIFIERS ARE INCLUDED IN REPAIR KITS see section 9 WILDEN PUMP ENGINEERING...

Страница 35: ...A N A N A 17 Shaft Stud 2 08 6150 08 08 6150 08 08 6150 08 08 6150 08 04 6150 08 04 6150 08 04 6150 08 04 6150 08 Shaft Stud Ultra Flex 2 04 6152 08 04 6152 08 04 6152 08 04 6152 08 N A N A N A N A 1...

Страница 36: ...Seats 4 P N Neoprene 04 1020 51 04 1080 51 50 04 1120 51 50 Buna N 04 1020 52 04 1080 52 50 04 1120 52 50 EPDM 04 1020 54 04 1080 54 50 04 1120 54 50 Viton 04 1020 53 04 1080 53 50 04 1120 53 50 ELAST...

Страница 37: ...WIL 11100 E 05 35 WILDEN PUMP ENGINEERING LLC...

Страница 38: ...WILDEN PUMP ENGINEERING LLC 36 WIL 11100 E 05...

Страница 39: ...comes rst Failure due to normal wear misapplication or abuse is of course excluded from this warranty Since the use of Wilden pumps and parts is beyond our control we cannot guarantee the suitability...

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