Dover WILDEN A1 Series Скачать руководство пользователя страница 5

WIL-10040-E-02  

  

WILDEN PUMP & ENGINEERING, LLC

SECTION 3

WILDEN MODEL A1 PLASTIC
CAUTIONS – READ FIRST!

TEMPERATURE LIMITS:

Polypropylene

0°C to 79°C

32°F to 175°F

PVDF

–12°C to 107°C

10°F to 225°F

Neoprene

–17.8°C to 93.3°C

0°F to 200°F

Buna-N

–12.2°C to 82.2°C

10°F to 180°F

Viton

®

–40°C to 176.7°C

–40°F to 350°F

Wil-Flex™

–40°C to 107.2°C

–40°F to 225°F

Polyurethane

12.2°C to 65.6°C

10°F to 150°F

Saniflex™

–28.9°C to 104.4°C

–20°F to 220°F

Teflon

®

PTFE

4.4°C to 104.4°C

40°F to 220°F

CAUTION:

When choosing pump materials, be sure to

check the temperature limits for all wetted components.
Example: Viton

®

has a maximum limit of 176.7°C (350°F)

but polypropylene has a maximum limit of only 79°C
(175°F).

CAUTION:

Maximum temperature limits are based upon

mechanical stress only. Certain chemicals will signifi-
cantly reduce maximum safe operating temperatures.
Consult engineering guide for chemical compatibility and
temperature limits.

CAUTION:

Always wear safety glasses when operating

pump. If diaphragm rupture occurs, material being
pumped may be forced out air exhaust.

WARNING:

Prevention of static sparking — If static

sparking occurs, fire or explosion could result. Pump,
valves, and containers must be properly grounded when
handling flammable fluids and whenever discharge of
static electricity is a hazard. 

CAUTION:

Do not exceed 8.6 Bar (125) psig air supply

pressure. 

CAUTION:

Plastic series pumps are made of virgin plas-

tic and are not UV stabilized. Direct sunlight for
prolonged periods can cause deterioration of plastics.

CAUTION:

Before any maintenance or repair is

attempted, the compressed air line to the pump should
be disconnected and all air pressure allowed to bleed
from pump. Disconnect all intake, discharge and air lines.
Drain the pump by turning it upside down and allowing
any fluid to flow into a suitable container. 

CAUTION:

Blow out air line for 10 to 20 seconds before

attaching to pump to make sure all pipe line debris is
clear. Use an in-line air filter. A 5μ (micron) air filter is
recommended.

NOTE:

Tighten clamp bands and other fasteners prior to

installation. Fittings may loosen during transportation.

NOTE:

When installing Teflon

®

diaphragms, it is impor-

tant to tighten outer pistons simultaneously (turning in
opposite directions) to ensure tight fit.

NOTE:

Before starting disassembly, mark a line from each

liquid chamber to its corresponding air chamber. This line
will assist in proper alignment during reassembly.

CAUTION:

Verify the chemical compatibility of the

process and cleaning fluid to the pump’s component
materials in the Chemical Resistance Guide (see E4).

CAUTION:

Only explosion proof (NEMA 7) solenoid

valves should be used in areas where explosion proof
equipment is required. 

CAUTION: 

Do not lubricate lube-free pumps.

NOTE:

A1 Plastic Teflon

®

-fitted pumps come standard

from the factory with expanded Teflon

®

gaskets. (See

Gasket Kit Installation in Section 8C.)

CAUTION:

Do not over-tighten the air inlet reducer 

bushing. Too much torque on the reducer bushing may
cause damage. Do not exceed .9 N-m (8 in.-lbs.).

CAUTION:

The A1 pump is not submersible.

Содержание WILDEN A1 Series

Страница 1: ...7 REPLACES 7 WIL 10040 E...

Страница 2: ...series Center Section 7 SECTION 6 70 30 OPERATING CONDITION A Model A1T PLASTIC Rubber Fitted T series Center Section 8 A Model A1T PLASTIC PTFE Fitted T series Center Section 8 B Model A1P PLASTIC Ru...

Страница 3: ...N Red Dot FG SANIFLEX PU POLYURETHANE Brown TF TEFLON PTFE White VT VITON Silver or White Dot WF WIL FLEX Orange VALVE SEAT O RING BN BUNA N Red Dot FG SANIFLEX Cream PU POLYURETHANE Brown TV TEFLON...

Страница 4: ...et valve ball and fill the liquid chamber see shaded area FIGURE 2 When the solenoid valve is deenergized the air valve redirects pres surized air to the back side of diaphragm B The pressurized air f...

Страница 5: ...abilized Direct sunlight for prolonged periods can cause deterioration of plastics CAUTION Before any maintenance or repair is attempted the compressed air line to the pump should be disconnected and...

Страница 6: ...3 22 U 46 1 75 SECTION 4B DIMENSIONAL DRAWING 12 7 mm 50 BSP FNPT LIQUID INLET 12 7 mm 50 BSP FNPT LIQUID DISCHARGE 12 7 mm 50 BSP FNPT LIQUID INLET 6 35 mm 25 BSP FNPT AIR INLET 12 7 mm 50 BSP FNPT L...

Страница 7: ...25 T 102 4 00 V 28 1 09 W 8 28 DIMENSIONS A1B ACCU FLO PLASTIC ITEM METRIC mm STANDARD inch A 30 1 16 B 117 4 59 C 140 5 50 D 196 7 69 E 208 8 19 F 218 8 63 G 64 2 53 H 118 6 88 J 145 5 66 K 114 4 50...

Страница 8: ...pumps should be specified so that daily operation parameters will fall in the center of the pump performance curve KEY 4 3 25 2 15 13 SECTION 5B PERFORMANCE CURVES Height 218 mm 8 63 Width 208 mm 8 19...

Страница 9: ...ormance pumps should be specified so that daily operation parameters will fall in the center of the pump performance curve SECTION 5D PERFORMANCE CURVES Height 244 mm 9 56 Width 208 mm 8 19 Depth 231...

Страница 10: ...ure condition This curve can be applied to different pressure conditions to estimate the change in flow due to stroke rate These curves demonstrate the flow created when the stroke rate is modified un...

Страница 11: ...e large enough to supply the volume of air necessary to achieve the desired pumping rate Consult manual for performance informa tion The use of an air filter before the pump will ensure that the major...

Страница 12: ...il or terminal connector must be purchased Please consult section 9 for part numbers SECTION 7B OPERATING PRINCIPLES BEHIND ACCU FLO PUMPS When the solenoid is not powered one air chamber is pressur i...

Страница 13: ...pumped 4 Check for sticking ball check valves If the material being pumped is not compatible with the pump elastomers swelling may occur Replace ball check valves and O ring with the proper elastomer...

Страница 14: ...any hazardous effects of contact with your process fluid The Wilden model A1 has a 12 7 mm 1 2 inlet and outlet The single piece center section consisting of center block and air chambers is molded o...

Страница 15: ...cure one liquid cham ber to the one piece center section Figure 9 Step 4 Figure 4 Remove the top manifold and lift the center section off the inlet manifold Figure 4 Step 5 Figure 5 Remove the dischar...

Страница 16: ...he entire assembly can be removed from the center section Figure 12A Step 12B Figure 12B 2 The outer piston diaphragm inner piston and disc spring separate from the shaft which remains connected to th...

Страница 17: ...intake discharge manifold to ensure a proper sealing surface This is most easily accomplished by placing them on a flat surface prior to tightening their clamp bands to the desired torque see this pag...

Страница 18: ...for all sealing surfaces A1 Poly pumps come standard with expanded Teflon Gasket Kits P N 01 9500 99 for diaphragm bead only Carefully prepare sealing surfaces by removing all debris and foreign matte...

Страница 19: ...MAINTENANCE RECORD DATE SERVICE RENDERED SERVICED BY...

Страница 20: ...WILDEN PUMP ENGINEERING LLC 18 WIL 10040 E 02 SECTION 9A EXPLODED VIEW PARTS LISTING A1T PLASTIC ACCU FLO ADAPTER BLOCK VERSION...

Страница 21: ...20 01 5160 21 19 Large Clamp Band Assembly 2 01 7300 03 01 7300 03 01 7300 03 01 7300 03 20 Large Clamp Band Bolt 4 01 6070 03 01 6070 03 01 6070 03 01 6070 03 21 Large Clamp Band Nut 4 04 6400 03 04...

Страница 22: ...WILDEN PUMP ENGINEERING LLC 20 WIL 10040 E 02 SECTION 9B EXPLODED VIEW PARTS LISTING A1P PLASTIC ACCU FLO A ADAPTER BLOCK VERSION...

Страница 23: ...20 500 01 4570 21 500 01 4570 20 500 01 4570 21 500 22 Liquid Chamber 2 01 5000 20 01 5000 21 01 5000 20 01 5000 21 23 Manifold Tee Section 2 01 5160 20 01 5160 21 01 5160 20 01 5160 21 24 Inlet Mani...

Страница 24: ...t Number Description 151 01 2000 99 151 24V AC 12V DC Valve Assembly 153 01 2000 99 153 24V AC 12V DC Valve Assembly NEMA 7 150 01 2000 99 150 24V DC Valve Assembly 154 01 2000 99 154 24V DC Valve Ass...

Страница 25: ...4 8 40 40 40 32 00 2110 99 155 60 120 110 4 8 08 08 06 840 NEMA 7 UL CSA Voltage 10 Current A AC AC DC Power W DC Resistivity Part Number 60 Hz 50 Hz 10 Inrush Holding 1 00 2110 99 153 12 24 22 7 60 5...

Страница 26: ...NOTES...

Страница 27: ......

Страница 28: ...e The result of advanced thought Refine Your Process Designed for sanitary applications Minimize product degradation Improved production yields Easy to inspect clean assemble Minimized water requireme...

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