Dover WILDEN A1 Series Скачать руководство пользователя страница 12

WILDEN PUMP & ENGINEERING, LLC  

10 

WIL-10040-E-02 

PLUMBING CONNECTIONS

SECTION 7C – ACCU-FLO™

SUGGESTED OPERATION AND
MAINTENANCE INSTRUCTIONS

A red button on the side of the air valve is a manual override;
when actuated it will shift the valve as if an electric current
had actuated the solenoid.

RECORDS: When service is required, a record should be
made of all necessary repairs and replacements. Over a
period of time, such records can become a valuable tool for
predicting and preventing future maintenance problems and
unscheduled downtime. In addition, accurate records make it
possible to identify pumps that are poorly suited to their
applications.

MAINTENANCE AND INSPECTIONS: Since each application
is unique, maintenance schedules may be different for every
pump. Frequency of use, line pressure, viscosity and abra-
siveness of process fluid all effect the parts life of a Wilden
pump. Periodic inspections have been found to offer the best
means for preventing unscheduled pump downtime. Person-
nel familiar with the pump’s construction and service should
be informed of any abnormalities that are detected during
operation. Internal maintenance is not recommended for
Accu-Flo™ solenoid air valves. When worn or damaged, a
new air valve body, coil or terminal connector must be
purchased. Please consult section 9 for part numbers.

SECTION 7B

OPERATING PRINCIPLES BEHIND
ACCU-FLO™ PUMPS

When the solenoid is not powered, one air chamber is pressur-
ized with air, while the opposite chamber is exhausted. When
electric power is applied, the solenoid shifts, and the pressur-
ized air chamber is exhausted while the opposite chamber is
pressurized. By alternately applying and removing power, the
solenoid-operated pump runs like a standard Wilden pump.

The speed of the pump is controlled electrically. Since each
stroke is controlled by an electrical signal, the pump is ideal
for batching and other electrically controlled dispensing
applications.

Although the speed of the pump is controlled electrically, the air
pressure is important. Air pressure displaces the fluid, and if the
pressure is insufficient to complete the physical stroke before
an electronic impulse signals the pump to shift, the stroke will
not be completed, and the displacement per stroke will be
reduced. This does not harm the unit in any way, but it may
cause inaccuracy when attempting to batch specific quantities
with high precision if this effect is not taken into account.

There are three coil voltage options available. One coil allows
for 24V DC operation. The second coil option allows for opera-
tion with either 12V DC or 24V AC at 60 Hz and the third coil
option allows for 110V AC operation.

ELECTRICAL CONNECTIONS

Содержание WILDEN A1 Series

Страница 1: ...7 REPLACES 7 WIL 10040 E...

Страница 2: ...series Center Section 7 SECTION 6 70 30 OPERATING CONDITION A Model A1T PLASTIC Rubber Fitted T series Center Section 8 A Model A1T PLASTIC PTFE Fitted T series Center Section 8 B Model A1P PLASTIC Ru...

Страница 3: ...N Red Dot FG SANIFLEX PU POLYURETHANE Brown TF TEFLON PTFE White VT VITON Silver or White Dot WF WIL FLEX Orange VALVE SEAT O RING BN BUNA N Red Dot FG SANIFLEX Cream PU POLYURETHANE Brown TV TEFLON...

Страница 4: ...et valve ball and fill the liquid chamber see shaded area FIGURE 2 When the solenoid valve is deenergized the air valve redirects pres surized air to the back side of diaphragm B The pressurized air f...

Страница 5: ...abilized Direct sunlight for prolonged periods can cause deterioration of plastics CAUTION Before any maintenance or repair is attempted the compressed air line to the pump should be disconnected and...

Страница 6: ...3 22 U 46 1 75 SECTION 4B DIMENSIONAL DRAWING 12 7 mm 50 BSP FNPT LIQUID INLET 12 7 mm 50 BSP FNPT LIQUID DISCHARGE 12 7 mm 50 BSP FNPT LIQUID INLET 6 35 mm 25 BSP FNPT AIR INLET 12 7 mm 50 BSP FNPT L...

Страница 7: ...25 T 102 4 00 V 28 1 09 W 8 28 DIMENSIONS A1B ACCU FLO PLASTIC ITEM METRIC mm STANDARD inch A 30 1 16 B 117 4 59 C 140 5 50 D 196 7 69 E 208 8 19 F 218 8 63 G 64 2 53 H 118 6 88 J 145 5 66 K 114 4 50...

Страница 8: ...pumps should be specified so that daily operation parameters will fall in the center of the pump performance curve KEY 4 3 25 2 15 13 SECTION 5B PERFORMANCE CURVES Height 218 mm 8 63 Width 208 mm 8 19...

Страница 9: ...ormance pumps should be specified so that daily operation parameters will fall in the center of the pump performance curve SECTION 5D PERFORMANCE CURVES Height 244 mm 9 56 Width 208 mm 8 19 Depth 231...

Страница 10: ...ure condition This curve can be applied to different pressure conditions to estimate the change in flow due to stroke rate These curves demonstrate the flow created when the stroke rate is modified un...

Страница 11: ...e large enough to supply the volume of air necessary to achieve the desired pumping rate Consult manual for performance informa tion The use of an air filter before the pump will ensure that the major...

Страница 12: ...il or terminal connector must be purchased Please consult section 9 for part numbers SECTION 7B OPERATING PRINCIPLES BEHIND ACCU FLO PUMPS When the solenoid is not powered one air chamber is pressur i...

Страница 13: ...pumped 4 Check for sticking ball check valves If the material being pumped is not compatible with the pump elastomers swelling may occur Replace ball check valves and O ring with the proper elastomer...

Страница 14: ...any hazardous effects of contact with your process fluid The Wilden model A1 has a 12 7 mm 1 2 inlet and outlet The single piece center section consisting of center block and air chambers is molded o...

Страница 15: ...cure one liquid cham ber to the one piece center section Figure 9 Step 4 Figure 4 Remove the top manifold and lift the center section off the inlet manifold Figure 4 Step 5 Figure 5 Remove the dischar...

Страница 16: ...he entire assembly can be removed from the center section Figure 12A Step 12B Figure 12B 2 The outer piston diaphragm inner piston and disc spring separate from the shaft which remains connected to th...

Страница 17: ...intake discharge manifold to ensure a proper sealing surface This is most easily accomplished by placing them on a flat surface prior to tightening their clamp bands to the desired torque see this pag...

Страница 18: ...for all sealing surfaces A1 Poly pumps come standard with expanded Teflon Gasket Kits P N 01 9500 99 for diaphragm bead only Carefully prepare sealing surfaces by removing all debris and foreign matte...

Страница 19: ...MAINTENANCE RECORD DATE SERVICE RENDERED SERVICED BY...

Страница 20: ...WILDEN PUMP ENGINEERING LLC 18 WIL 10040 E 02 SECTION 9A EXPLODED VIEW PARTS LISTING A1T PLASTIC ACCU FLO ADAPTER BLOCK VERSION...

Страница 21: ...20 01 5160 21 19 Large Clamp Band Assembly 2 01 7300 03 01 7300 03 01 7300 03 01 7300 03 20 Large Clamp Band Bolt 4 01 6070 03 01 6070 03 01 6070 03 01 6070 03 21 Large Clamp Band Nut 4 04 6400 03 04...

Страница 22: ...WILDEN PUMP ENGINEERING LLC 20 WIL 10040 E 02 SECTION 9B EXPLODED VIEW PARTS LISTING A1P PLASTIC ACCU FLO A ADAPTER BLOCK VERSION...

Страница 23: ...20 500 01 4570 21 500 01 4570 20 500 01 4570 21 500 22 Liquid Chamber 2 01 5000 20 01 5000 21 01 5000 20 01 5000 21 23 Manifold Tee Section 2 01 5160 20 01 5160 21 01 5160 20 01 5160 21 24 Inlet Mani...

Страница 24: ...t Number Description 151 01 2000 99 151 24V AC 12V DC Valve Assembly 153 01 2000 99 153 24V AC 12V DC Valve Assembly NEMA 7 150 01 2000 99 150 24V DC Valve Assembly 154 01 2000 99 154 24V DC Valve Ass...

Страница 25: ...4 8 40 40 40 32 00 2110 99 155 60 120 110 4 8 08 08 06 840 NEMA 7 UL CSA Voltage 10 Current A AC AC DC Power W DC Resistivity Part Number 60 Hz 50 Hz 10 Inrush Holding 1 00 2110 99 153 12 24 22 7 60 5...

Страница 26: ...NOTES...

Страница 27: ......

Страница 28: ...e The result of advanced thought Refine Your Process Designed for sanitary applications Minimize product degradation Improved production yields Easy to inspect clean assemble Minimized water requireme...

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