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SERVICE INSTRUCTIONS
CONTINUED
8)
Attach freespool handle item 254, to nut drive item 256, with capscrew item 297, and lockwasher item 298.
Verify handle is in PULLING position when sungear is fully extended.
9)
Install new, well-greased O-ring item 123, into freespool housing item 250. Verify that planet hub stopper item
126, is in place.
HYDRAULIC FREESPOOL (R5-X-70-1F):
1)
Press ball bearing item 291, onto final sungear item 340, and secure with circlip item 269.
2)
Slide freespool piston item 264, over ball bearing item 291, and retain with circlip item 267.
3)
Install a new, well-greased O-ring item 277, into O-ring groove inside freespool housing. Install new, well-
greased O-ring item 265, onto freespool piston item 264.
4)
Insert final sungear item 340, through opening of freespool housing.
5)
Install freespool spring in freespool piston item 264.
6)
Install new, well-greased O-ring item 257, on freespool cover item 252.
7)
Fasten freespool cover item 252, using four capscrews item 253, and lockwashers item 255. Tighten capscrews
one turn at a time to compress freespool spring.
REASSEMBLY OF CABLE DRUM ASSEMBLY:
Reassemble cable drum assembly by reversing the disassembly procedure.
1)
Press ball bearing item 103, into final housing item 100, and fasten with circlip item 109.
2)
Press new, well-greased oil seal item 105, into other side of final drive housing.
3)
Press final housing item 100, onto hub of cable drum item 500, and fasten with circlip item 513.
4)
Turn winch over so it stands on final housing end. Press spherical roller bearing item 507, into cable drum
item 500.
5)
Press new, well-greased oil seal item 515, into cable drum item 500.
6)
Install new, well-greased O-ring item 293, on end of final sungear item 340, and slide final sungear through
journal bearing item 286.
7)
Place brake housing item 700, into cable drum item 500. Use 16 capscrews item 971, and lockwashers item
973, to secure tie bars item 970.
REASSEMBLY OF BRAKE HOUSING ASSEMBLY:
Reassemble brake housing assembly by reversing the disassembly procedure.
1)
Install new backup washer item 710, and new, well-greased oil seal, item 711, in the bore of the brake housing.
2)
Install bronze washer item 706. Place thrust bearing item 617, in between two thrust washers item 615, on top
of bronze washer item 706.
3)
Install sprag clutch item 723, in bore of brake hub item 720. Insert sprag clutch aligner item 722, into one side
of the brake hub. Insert the other sprag clutch aligner item 724, into the other side of the brake hub. Carefully
slide the brake shaft item 730, through the sprag clutch aligner item 724, into the brake hub assembly and fasten
into place by installing circlip item 727.
IMPORTANT:
For proper brake function, ensure that the brake hub rotation is correct. When
viewed from the motor end, the brake shaft of a counterclockwise pulling winch
must turn freely counterclockwise and lock in the clockwise direction.
