Dover PSG Wilden Pro-Flo P220/AAPPP Скачать руководство пользователя страница 12

 

WIL-11570-E-04  

12 

P220/230 Bolted Metal 

 

SECTION 6 

Wilden pumps are designed to meet the performance requirements of 

even the most demanding pumping applications. They have been 
designed and manufactured to the highest standards and are 

available in a variety of liquid path materials to meet your chemical 
resistance needs. Refer to “Performance” for an in-depth analysis of 

the performance characteristics of your pump. Wilden offers the 
widest variety of elastomer options in the industry to satisfy 

temperature, chemical compatibility, abrasion resistance and flex 
concerns. 
 

The suction pipe size should be at least equal to or larger than the 
diameter size of the suction inlet on your Wilden pump. The suction 

hose must be a non-collapsible, reinforced type because these 
pumps are capable of pulling a high vacuum. Discharge piping should 

also be equal to or larger than the diameter of the pump discharge, 
which will help reduce friction losses. 

 

CAUTION:

 All fittings and connections must be airtight. 

Otherwise, pump suction capability will be reduced or lost. 

 
Months of careful planning, study and selection efforts can result in 

unsatisfactory pump performance if installation details are left to 
chance. You can avoid premature failure and long-term dissatisfaction 

by exercising reasonable care throughout the installation process. 
 

Location 

Noise, safety and other logistical factors usually dictate where 

equipment will be situated on the production floor. Multiple 
installations with conflicting requirements can result in congestion of 

utility areas, leaving few choices for additional pumps. 
Within the framework of these and other existing conditions, locate 
every pump in such a way that the following six key factors are 
balanced against each other to maximum advantage: 

 

Access:

 First, the location should be accessible. If it’s easy to 

reach the pump, maintenance personnel will be able to perform 
routine inspections and adjustments more easily. If major 

repairs become necessary, ease of access can play a key role 
in speeding the repair process and reducing total downtime. 

 

Air Supply:

 Every pump location should have an air line large 

enough to supply the volume of air necessary to achieve the 

desired pumping rate. For best results, the pumps should use a 
5

μ

 (micron) air filter, needle valve and regulator. The use of an 

air filter before the pump will ensure that the majority of any 
pipeline contaminants will be eliminated. 

 

Solenoid Operation:

 When operation is controlled by a 

solenoid valve in the air line, three-way valves should be used. 

This valve allows trapped air between the valve and the pump 
to bleed off, which improves pump performance. You can 

estimate pumping volume by counting the number of strokes 
per minute, and then multiplying that figure by the displacement 

per stroke. 

 

Muffler:

 Using the standard Wilden muffler, sound levels are 

reduced below OSHA specifications. You can use other mufflers 
to reduce sound levels farther, but they usually reduce pump 

performance. 

 

Elevation:

 Selecting a site that is well within the pump’s 

dynamic lift capability will assure that loss-of-prime issues will 

be eliminated. In addition, pump efficiency can be adversely 

affected if proper attention is not given to site location. 

 

Piping:

 Final determination of the pump site should not be 

made until the piping challenges of each possible location have 

been evaluated. The impact of current and future installations 
should be considered ahead of time to make sure that 
inadvertent restrictions are not created for any remaining sites. 

The best choice possible will be a site involving the shortest and 
straightest hook-up of suction and discharge piping. Unnecessary 
elbows, bends and fittings should be avoided. Pipe sizes should  

be selected to keep friction losses within practical limits. All piping 
should be supported independently of the pump. In addition,  

the piping should be aligned to avoid placing stress on the  
pump fittings. 

 
Flexible hose can be installed to aid in absorbing the forces created 

by the natural reciprocating action of the pump. If the pump is to be 
bolted down to a solid location, a mounting pad placed between the 
pump and the foundation will assist in minimizing pump vibration. 

Flexible connections between the pump and rigid piping will also 
assist in minimizing pump vibration. If quick-closing valves are 

installed at any point in the discharge system, or if pulsation within a 
system becomes a problem, a surge suppressor (SD Equalizer) 

should be installed to protect the pump, piping and gauges from 
surges and water hammer. 

 
If the pump is to be used in a self-priming application, make sure that 
all connections are airtight and that the suction lift is within the 

model’s ability. 

 

NOTE:

 Materials of construction and elastomer material 

have an effect on suction lift parameters. Please refer to 

“Performance” for specifics. 

 
When pumps are installed in applications involving flooded suction or 

suction head pressures, a gate valve should be installed in the 
suction line to permit closing of the line for pump service. 

 
Pumps in service with a positive suction head are most efficient when 

inlet pressure is limited to 0.5–0.7 bar (7–10 psig). Premature 
diaphragm failure may occur if positive suction is 0.7 bar (10 psig) 

and higher. 
 

 

CAUTION:

 All Wilden pumps are capable of passing solids. 

Use a strainer on the pump intake to ensure that the pump's 

rated solids capacity is not exceeded. 
 

CAUTION:

 Do not exceed 8.6 bar (125 psig) air  

supply pressure. 

 

CAUTION:

 Pro-Flo

®

 pumps are not submersible. 

 

 
 
 

 

 

SUGGESTED INSTALLATION, OPERATION, MAINTENANCE  

AND TROUBLESHOOTING 

Содержание PSG Wilden Pro-Flo P220/AAPPP

Страница 1: ...WIL 11570 E 04 Where InnovationFlows EOM ENGINEERING OPERATION MAINTENANCE MANUAL P220 P230 Bolted Metal Pump ...

Страница 2: ...G California LLC Wil Flex is a trademark of PSG California LLC Saniflex is a trademark of PSG California LLC All trademarks names logos and service marks collectively trademarks in this document are registered and unregistered trademarks of their respective owners Nothing contained in this document should be construed as granting any license or right to use any trademark without the prior written ...

Страница 3: ...ed 9 P220 P230 Metal TPE Fitted 9 P220 P230 Metal Reduced Stroke PTFE Fitted 10 P220 P230 Metal Full Stroke PTFE Fitted 10 Suction Lift Capability 11 SECTION 6 Suggested Installation Operation Maintenance and Troubleshooting 12 SECTION 7 Disassembly Reassembly 15 Pump Disassembly 15 Air Valve Disassembly 18 Reassembly Hints and Tips 21 Shaft Seal Installation 22 SECTION 8 Exploded View and Parts L...

Страница 4: ... all models CAUTION The process fluid and cleaning fluids must be compatible chemically with all wetted pump components CAUTION Thoroughly flush pumps before installing them into process lines Clean and or sanitize FDA and USDA approved pumps before using them CAUTION Before attempting any maintenance or repair disconnect the compressed air line to the pump and allow all air pressure to bleed from...

Страница 5: ... VALVE BALLS BN BUNA N RED DOT FS SANIFLEX HYTREL CREAM EP EPDM BLUE DOT NE NEOPRENE GREEN DOT TF PTFE WHITE VT FKM SILVER OR WHITE DOT WF WIL FLEX SANTOPRENE THREE BLACK DOTS VALVE SEATS A ALUMINUM M MILD STEEL S STAINLESS STEEL VALVE SEATS MANIFOLD O RING BN BUNA N FS SANIFLEX HYTREL CREAM EP EPDM NE NEOPRENE TF PTFE WHITE VT FKM WF WIL FLEX SANTOPRENE SPECIALTY CODES 0014 25 mm 1ʺ BSPT Side Por...

Страница 6: ...and manifold of the pump These same hydraulic forces lift the discharge valve ball off its seat while the opposite discharge valve ball is forced onto its seat forcing fluid to flow through the pump discharge The movement of diaphragm A toward the center of the pump creates a vacuum within liquid chamber A Atmospheric pressure forces fluid into the inlet manifold of the pump The inlet valve ball i...

Страница 7: ...3 F 56 2 2 G 287 11 3 H 99 3 9 J 122 4 8 K 160 6 3 L 206 8 1 M 173 6 8 N 104 4 1 P 127 5 0 R 10 0 4 LW0443 REV A P220 Metal Center Ported DIMENSIONS ITEM METRIC mm STANDARD inch A 422 16 6 B 36 1 4 C 160 6 3 D 254 10 0 E 287 11 3 F 33 1 3 G 287 11 3 H 71 2 8 J 122 4 8 K 163 6 4 L 206 8 1 M 173 6 8 N 104 4 1 P 127 5 0 R 10 0 4 LW0444 REV A DIMENSIONAL DRAWING ...

Страница 8: ...B 69 2 7 C 195 7 6 D 287 11 3 E 340 13 4 F 343 13 5 G 71 2 8 H 287 11 3 J 71 2 8 K 122 4 8 L 193 7 6 M 206 8 1 N 173 6 8 P 104 4 1 R 127 5 0 S 10 0 4 A 373 14 7 DIN FLANGE T 85 DIA 3 3 DIA U 115 DIA 4 5 DIA V 14 DIA 0 6 DIA ANSI FLANGE T 79 DIA 3 1 DIA U 109 DIA 4 3 DIA V 14 DIA 0 6 DIA LW0445 REV A DIMENSIONAL DRAWING ...

Страница 9: ...meters will fall in the center of the pump s performance curve Caution Do not exceed 8 6 bar 125 psig air supply pressure P220 P230 METAL TPE FITTED Ship Weights Aluminum 11 kg 24 lb Ductile Iron 21 kg 47 lb 316 Stainless Steel 23 kg 51 lb Air Inlet 1 4 Inlet 25 mm 1 Outlet 25 mm 1 Suction Lift 4 1 m Dry 13 6 9 3 m Wet 30 6 Disp per Stroke1 0 34L 0 09 gal Max Flow Rate 212 lpm 56 gpm Max Size Soli...

Страница 10: ...ers will fall in the center of the pump s performance curve Caution Do not exceed 8 6 bar 125 psig air supply pressure P220 P230 METAL FULL STROKE PTFE FITTED Ship Weights Stainless Steel 23 kg 51 lb Aluminum 11 kg 24 lb Cast Iron 23 kg 47 lb Air Inlet 1 4 Inlet 25 mm 1 Outlet 25 mm 1 Suction Lift 5 5 m Dry 18 2 9 0 m Wet 29 5 Disp per Stroke1 0 3L 0 08 gal Max Flow Rate 185 lpm 49 gpm Max Size So...

Страница 11: ...05 m 1 000 above sea level This chart is meant to be a guide only There are many variables that can affect your pump s operating characteristics The number of intake and discharge elbows viscosity of pumping fluid elevation atmospheric pressure and pipe friction loss all affect the amount of suction lift your pump will attain SUCTION LIFT CAPABILITY ...

Страница 12: ...y counting the number of strokes per minute and then multiplying that figure by the displacement per stroke Muffler Using the standard Wilden muffler sound levels are reduced below OSHA specifications You can use other mufflers to reduce sound levels farther but they usually reduce pump performance Elevation Selecting a site that is well within the pump s dynamic lift capability will assure that l...

Страница 13: ...used to regulate volume Pump discharge rate also can be controlled by throttling the pump discharge by partially closing a valve in the discharge line of the pump This action increases friction loss which reduces flow rate See Performance This is useful when the need exists to control the pump from a remote location When the pump discharge pressure equals or exceeds the air supply pressure the pum...

Страница 14: ...o be unable to shift Pump runs but little or no product flows 1 Check for pump cavitation Slow pump speed down to allow thick material to flow into liquid chambers 2 Verify that vacuum required to lift liquid is not greater than the vapor pressure of the material being pumped cavitation 3 Check for sticking ball check valves a If material being pumped is not compatible with pump elastomers swellin...

Страница 15: ...ning it upside down and allowing any fluid to flow into a suitable container Be aware of any hazardous effects of contact with your process fluid NOTE Your specific pump model may vary from the configuration shown however pump disassembly procedure will be the same NOTE Replace worn parts with genuine Wilden parts for reliable performance Step 1 Step 2 Step 3 Please note alignment marks on center ...

Страница 16: ...let manifold Remove the inlet valve balls seats and valve seat O rings from the liquid chamber and inlet manifold inspect for nicks gouges chemical attack or abrasive wear Step 7 Step 8 Step 9 Using a 13 mm 1 2 wrench remove the liquid chambers from the center section The liquid chamber should be removed to expose the diaphragm and outer piston Rotate center section and remove the opposite liquid ...

Страница 17: ...aft secure shaft with soft jaws a vise fitted with plywood or other suitable material to ensure shaft is not nicked scratched or gouged Using an adjustable wrench remove diaphragm assembly from shaft Inspect all parts for wear and replace with genuine Wilden parts if necessary Inspect diaphragms outer and inner pistons for signs of wear Replace with genuine Wilden parts if necessary DISASSEMBLY RE...

Страница 18: ...ing it upside down and allowing any fluid to flow into a suitable container Be aware of any hazardous effects of contact with your process fluid NOTE Replace worn parts with genuine Wilden parts for reliable performance Step 1 Step 2 Step 3 Loosen the air valve bolts utilizing a 5 mm 3 16 Allen wrench Remove muffler plate and air valve bolts from air valve assembly exposing muffler gasket for insp...

Страница 19: ...d separately Remove pilot spool sleeve retaining snap ring on both sides of center section with snap ring pliers Step 7 Step 8 Remove pilot spool sleeve from center section With O ring pick gently remove the O ring from the opposite side of the center hole cut on the spool Gently remove the pilot spool from sleeve and inspect for nicks gouges or other signs of wear Replace pilot sleeve assembly or...

Страница 20: ...WIL 11570 E 04 20 P220 230 Bolted Metal Step 9 Check center section Glyd rings for signs of wear If necessary remove Glyd rings with O ring pick and replace DISASSEMBLY REASSEMBLY ...

Страница 21: ...re center section shaft and pilot spool bore with NLGI grade 2 white EP bearing grease or equivalent Clean the inside of the center section shaft bore to ensure no damage is done to new shaft seals A small amount of NLGI grade 2 white EP bearing grease can be applied to the muffler and air valve gaskets to lubricate gaskets during assembly Make sure that the exhaust port on the muffler plate is ce...

Страница 22: ...5 With the seal clamped in the pliers insert the seal into the busing bore and position the bottom of the seal into the correct groove When the bottom of the seal is seated in the groove release the clamp pressure on the pliers This will allow the seal to partially snap back to its original shape 6 After removing the pliers you will notice a slight bump in the seal shape Before the seal can be res...

Страница 23: ...WIL 11570 E 04 23 P220 230 Bolted Metal SECTION 8 P220 P230 METAL EXPLODED VIEW AND PARTS LIST ALL CIRCLED PART IDENTIFIERS ARE INCLUDED IN REPAIR KITS ...

Страница 24: ... Discharge Manifold DIN Flange 1 02 5031 03 Discharge Manifold Side Ported 1 NPT 1 02 5035 01 02 5035 02 02 5035 03 Discharge Manifold Side Ported 1 BSPT 1 02 5036 01 02 5036 02 02 5036 03 Discharge Manifold Center Ported 3 4 NPT 1 02 5035 01 697 02 5035 02 697 02 5035 03 697 Discharge Manifold Center Ported 3 4 BSPT 1 02 5036 01 698 02 5036 02 698 02 5036 03 698 Discharge Manifold Center Ported 1...

Страница 25: ... 02 1060 51 02 1085 51 02 1205 51 Buna N 02 1010 52 02 1085 52 02 1205 52 FKM 02 1010 53 02 1085 53 02 1205 53 EPDM 02 1010 54 02 1060 54 02 1085 54 02 1205 54 PTFE 02 1040 55 02 1010 55 02 1085 55 02 1205 55 Non Food Grade Saniflex 02 1031 46 Saniflex 02 1010 56 02 1065 56 02 1060 56 02 1085 56 02 1205 56 Wil Flex 02 1010 58 02 1031 58 02 1085 58 02 1205 58 Food Grade Wil Flex 02 1065 57 N A Alum...

Страница 26: ...WIL 11570 E 04 26 P220 230 Bolted Metal NOTES ...

Страница 27: ...WIL 11570 E 04 27 P220 230 Bolted Metal NOTES ...

Страница 28: ... USA P 1 909 422 1730 psgdover com Copyright 2021 PSG a Dover Company PSG reserves the right to modify the information and illustrations contained in this document without prior notice This is a non contractual document WIL 11570 E 04 Where InnovationFlows ...

Отзывы: