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Dover PSG ALL-FLO F200 Series, Установка, эксплуатация и обслуживание

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ALF-13080-E-01

All-Flo

18

EXPLODED VIEW & PARTS LIST

SECTION

8

F200-TAE-****-***

RE

V

DRAWING NUMBER

A1

F200-TAE-ASSY

ITEM  NO

PART NUMBE

RQ

TY

DESCRIPTIO

N

10

10560-75

1

DISCHARGE MANIFOLD - TRI-CLAMP SANITARY F200

20

11009-XX

4

BALL 2.5" DIAMETER

30

10925-XX

4

VALVE SEAT, A200

40

11917-XX

4

O-RING, #-338, 3-1/8" ID X 3-1/2" OD X 3/16 

W

50

10725-75

2

OUTER CHAMBER, A200

60

11525-20

1

INTERMEDIATE, A150/A200

61

11805-20

2

INNER CHAMBER, A200

62

12814-20

1

LOGIC BRIDGE, A150/A200

70

10318-26

1

DIAPHRAGM ROD PILOT A200

80

10107-31

1

VALVE SLEEVE, A150/A200

90

10323-26

1

DIAPHRAGM ROD A150/A200

100

10205-40

3

SPACER PILOT SLEEVE

110

11919-16

4

O-RING, #-217, 1-3/16" ID X 1-7/16" OD X 1/8 

W

120

10208-40

2

PILOT SLEEVE END, A150/A200

130

11919-11

2

O-RING, #-217, 1-3/16" ID X 1-7/16" OD X 1/8 

W

140

12002-76

2

8500 SERIES U-CUP, .875 ID X 1.125 OD X .125 

W

150

12717-54

2

RETAINING PLATE, A150/A200

160

12317-16

2

BUMPER, 2"

170

11110-20

2

INNER DIAPHRAGM PLATE, A200

180

10610-XX

2

DIAPHRAGM, A200

200

12574-350-20

2

THREADED STUD, 5/8"-11 X 3-1/2"

210

11218-75

2

OUTER DIAPHRAGM PLATE, A200

220

11338-75

1

SUCTION MANIFOLD - TRI-CLAMP SANITARY F200

230

12124-19

1

GASKET, AIR VALVE A150/A200

240

10450-77

1S

HUTTLE PLATE

250

10430-00

1S

HUTTLE

260

11618-20

1

AIR VALVE BODY, A150/A200

270

10483-31

1

AIR VALVE SPOOL, A150/A200

280

12003-76

2

8500 SERIES U-CUP, 1.250 ID X 1.562 OD X .156 

W

290

11913-11

1

O-RING, #-918, 1.355" ID X 1.587" OD X .116 

W

300

11706-20

1

END PLUG, AIR VALVE

310

13001-00

1

MUFFLER, 3/4"-14

311

13011-00

1

REDUCING BUSHING, 1¼"-11.5 MALE X 3/4"-14 FEMAL

E

320

12123-19

2

INNER CHAMBER GASKET A150/A200

340

12571-26

6

SELF-LOCKING PHILLIPS PAN HEAD MACHINE SCREW, #6-32 X 3/8"

351

12516-26

4H

HCS, 1/4"-20 X 3"

352

12536-26

10

HHCS, 5/16"-18 X 3/4"

353

12572-225-26

28

HHCS, FLANGED, 1/2"-13 X 2-1/4"

361

12582-XX

24

FLANGE NUT, 1/2"-13

362

12579-25

2

NUT, THIN WIDE, 5/8"-11

371

12350-26

4

INT. TOOTH LOCK WASHER, 1/4"

372

12323-26

28

SPLIT LOCKWASHER, 1/2", ANSI

381

12300-26

4

WASHER, 1/4", SAE, STAINLESS STEEL

382

12310-26

10

WASHER, 5/16", SAE, STAINLESS STEEL

383

12306-26

28

WASHER, 1/2", SAE, STAINLESS STEEL

 80

 

 100 

 120 

 70

 

 90

 

 250 

 240 

 270 

 10

 

 180 

 50 

 170 

 210 

 220 

 260 

 300 

 61 

 290 

 40

 

 130 

 110 

 140 

 280 

 320 

 230 

 381 

 383 

 371 

 351 

 352 

 340 

 353 

 200 

 362 

 361 

 150 

 310 

 311 

 110 

 100 

 100 

 120 

 130 

 110 

 110 

 140 

 30

 

 20

 

 383 

 353 

 382 

 280 

 60

 

 160 

 372 

 383 

 353 

Содержание PSG ALL-FLO F200 Series

Страница 1: ...IOM INSTALLATION OPERATION MAINTENANCE F200 2 INCH FDA AIR OPERATED DOUBLE DIAPHRAGM PUMP ...

Страница 2: ...VES RUBBER DIAPHRAGMS 7 TPE DIAPHRAGMS 7 PTFE DIAPHRAGMS 7 SECTION 6 INSTALLATION INSTALLATION 8 9 TROUBLESHOOTING 10 OPERATION 11 MAINTENANCE 11 SECTION 7 REPAIR AND ASSEMBLY PUMP WET END REMOVAL 12 13 AIR VALVE REMOVAL 14 15 PILOT VALVE REMOVAL 16 17 TORQUE SPECIFICATION CHART 17 SECTION 8 EXPLODED VIEW AND PARTS LIST 18 20 SECTION 9 ELASTOMERS 21 SECTION 10 ATEX PROTECTION SUMMARY 22 SECTION 11...

Страница 3: ... to 70 C T6 Polypropylene 32 F to 180 F 0 C to 82 C T6 PVDF 0 F to 250 F 18 C to 121 C T4 Nylon 0 F to 200 F 18 C to 93 C T6 Temperature limits are solely based upon mechanical stress and certain chemicals will reduce the maximum operating temperature The allowable temperature range for the process fluid is determined by the materials in contact with the fluid being pumped Consult a chemical resis...

Страница 4: ...elow 1 2 5 7 10 AIR SECTION A Aluminum 3 Stainless Steel Bold indicates recommended options AIR END REPAIR KIT Air end repair kit contains pilot sleeve assembly and main air valve D I A P H R A G M O R I N G S P R O D U C T S E R I E S W E T E N D R E P A I R K I T P U M P S I Z E M A T E R I A L F A K 2 0 0 2 P R O D U C T S E R I E S P U M P S I Z E A I R E N D R E P A I R K I T 3 4 V A L V E V ...

Страница 5: ...liquid into the left side chamber The air valve directs pressurized air behind the left diaphragm causing the left diaphragm to move outward to the left Since both the left diaphragm and the right diaphragm are connected via a diaphragm rod when the left diaphragm moves to the left the right diaphragm through the action of the diaphragm rod moves to the left also When the diaphragm on the left sid...

Страница 6: ...m 13 5 343mm 4 0 102mm 1 8 46mm 5 4 137mm SECTION 4 2 1 2 3 047 O D Tri Clamp Sanitary Flange x2 Note Suction Discharge right are default ports See part number matrix option code for additional porting options Note A reducer bushing is included with the standard muffler which reduces the port to 3 4 14 FNPT 3 4 14 FNPT Air Inlet 1 1 4 11 5 FNPT Exhaust Port ...

Страница 7: ...T Liquid Inlet 2 1 2 Tri Clamp Liquid Outlet 2 1 2 Tri Clamp Height 25 9 658 mm Width 20 5 521 mm Depth 13 5 343 mm Performance Specifications Max Flow 190 gpm 719 lpm Max Air Pressure 120 psi 8 3 bar Max Solids 1 4 6 4 mm Max Suction Lift Dry 24 4 ft H2O 7 4 m H2O Max Suction Lift Wet 31 7 ft H2O 9 7 m H2O Weight 115 lbs 52 kg Air Inlet 3 4 FNPT Liquid Inlet 2 1 2 Tri Clamp Liquid Outlet 2 1 2 Tr...

Страница 8: ...tion it is recommended to pipe the exhaust air above the liquid source In the event of a diaphragm failure this will reduce or eliminate the possibility of liquid discharging through the exhaust onto the ground LOCATION Ensure that the pump is installed in an accessible location in order to facilitate future service and maintenance AIR Ensure that the air supply is sufficient for the volume of air...

Страница 9: ...ALF 13080 E 01 All Flo 9 6 SECTION SUGGESTED INSTALLATION This illustration is a generic representation of an air operated double diaphragm pump ...

Страница 10: ...ainer clogged Suction valve closed Suction line plugged No liquid in the suction tank Suction lift excessive Debris stuck in valves Excessive wear of check valves Air leak on suction side with suction lift Pump Cycles with Closed Discharge Valve Debris stuck in check valve Excessive wear of check valves Pump Running Slowly Not Steady Air compressor undersized Leak in air supply Air line filter reg...

Страница 11: ...d suction valve restrict the suction line and may cause damage to the diaphragms Suction strainers may be employed to reduce or eliminate larger solids but routine maintenance is necessary in order to prevent a restriction on the suction MAINTENANCE Due to the unique nature of each application periodic inspection of the pump is the best method to determine a proper maintenance schedule A record sh...

Страница 12: ...nsure that the air and fluid lines are closed and disconnected While wearing personal protective equip ment flush drain and process liquid from the pump in a safe manner WARNING Maintenance must not be performed when a hazardous atmo sphere is present WARNING For pump models with non metallic manifolds air valves or chambers When the relative humidity in the surrounding atmosphere is above 30 the ...

Страница 13: ...hes remove Outer Diaphragm Plate Diaphragm Inner Diaphragm Plate and Nut from one side of the pump STEP 10 Placing the 1 inch wrench on the Outer Diaphragm Plate and the 1 1 16 inch socket on the Nut remove the Inner Diaphragm Plate STEP 11 Remove inner diaphragm plate and outer diaphragm plate from diaphragm PUMP WET END ASSEMBLY To assemble the wet end of the pump reverse the order of disassembl...

Страница 14: ...drain and process liquid from the pump in a safe manner WARNING Maintenance must not be performed when a hazardous atmo sphere is present WARNING For pump models with non metallic manifolds air valves or chambers When the relative humidity in the surrounding atmosphere is above 30 the equipment must not be touched by personnel unless first wiped down with a damp cloth STEP 4 Remove the Shuttle Pla...

Страница 15: ... of disassembly During assembly ensure that the open side of the lip seals are both facing each other inward Install the shuttle plate with the smooth shinny side toward the shuttle car Lubrication of the air valve assembly with a non synthetic lubricant is recommended Magna Lube or Magna Plate are recommended for assembly lubrication see detailed parts list for ordering information Note that if t...

Страница 16: ...losed and disconnected While wearing personal protective equip ment flush drain and process liquid from the pump in a safe manner WARNING Maintenance must not be performed when a hazardous atmo sphere is present WARNING For pump models with non metallic manifolds air valves or chambers When the relative humidity in the surrounding atmosphere is above 30 the equipment must not be touched by personn...

Страница 17: ... with a non synthetic lubricant is recommended in order to facilitate re assembly into the intermediate Magna Lube or Magna Plate are recommended for assembly lubrication see detailed parts list for ordering information TORQUE SPECIFICATION CHART RECOMMENDED TORQUE SPECIFICATIONS 2 Pumps Wrench Size Manifold Bolts 37 ft lbs 50 2 N m 3 4 Chamber Bolts 15 ft lbs 20 3 N m 3 4 Air Valve Bolts 40 in lb...

Страница 18: ...IAPHRAGM PLATE A200 220 11338 75 1 SUCTION MANIFOLD TRI CLAMP SANITAR 230 12124 19 1 GASKET AIR VALVE A150 A200 240 10450 77 1 SHUTTLE PLATE 250 10430 00 1 SHUTTLE 260 11618 20 1 AIR VALVE BODY A150 A200 270 10483 31 1 AIR VALVE SPOOL A150 A200 280 12003 76 2 8500 SERIES U CUP 1 250 ID X 1 562 OD X 290 11913 11 1 O RING 918 1 355 ID X 1 587 OD X 116 300 11706 20 1 END PLUG AIR VALVE 310 13001 00 1...

Страница 19: ...ll Models 12002 76 Δ Nitrile 150 RETAINING PLATE 2 All Models 12717 54 Nylon 160 BUMPER 2 All Models 12317 16 Urethane 170 INNER DIAPHRAGM PLATE 2 F200 TAE 11113 20 Aluminum F200 T3E 11113 26 Stainless Steel 180 DIAPHRAGM BACKUP 2 F200 T E H 10611 18 Hytrel F200 T E 4 10611 80 Santoprene FDA F200 T 3 T B UP 10611 80 Santoprene FDA 190 OVERLAY DIAPHRAGM 2 F200 T 3 T ONLY 11408 59 PTFE 200 210 OUTER...

Страница 20: ...less Steel 382 WASHER FLAT 1 4 4 All Models 12300 26 Stainless Steel 383 WASHER FLAT 5 16 10 All Models 12310 26 Stainless Steel 384 WASHER LOCK SPLIT 1 2 28 All Models 12323 26 Stainless Steel 385 WASHER FLAT 1 2 28 All Models 12306 26 Stainless Steel 390 N A 400 N A Magnalube 75 oz As Required ALL MODELS 13404 00 Grease Any Character Δ Only sold as part of assembly PILOT VALVE ASSEMBLY All Model...

Страница 21: ...mperature range 10 F to 180 F 12 C to 82 C EPDM is a general purpose elastomer with good resistance to many acids and bases Temperature range 40 F to 280 F 40 C to 138 C SANTOPRENE is an injection molded material with characteristics similar to EPDM Has excellent abrasion resistance Temperature range 40 F to 225 F 40 C to 107 C PTFE POLYTETRAFLUOROETHYLENE is a thermoplastic polymer that is inert ...

Страница 22: ... air valve assembly and prevents overheating The equipment cannot run without compressed air Hot Surface Insulation effects due to dust layering Due to no heat rise during normal operation there is no additional heat rise due to dust layering Testing shows equipment has no heat rise during normal operation Flames and Hot Gases Overheating of non metallic materials The maximum allowed temperature f...

Страница 23: ...complies with the relevant requirements of the following standards BS EN ISO 12100 2010 BS EN 809 2009 and BS EN 12162 2009 The ATEX Directive 2014 34 EU Annex II and complies with the relevant requirements of the following standards EN ISO 80079 36 2016 and EN ISO 80079 37 2016 All Flo pumps meet the following ATEX ratings II 3 GD Ex h IIC T6 T3 Gb Ex h IIIC T85 C T157 C Db or 20 C Ta 40 C ...

Страница 24: ...NTIES WHETHER EXPRESS IMPLIED OR ORAL INCLUDING THE IMPLIED WARRANTY OF MERCHANTABILITY ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND ANY IMPLIED WARRANTIES OTHERWISE ARISING FROM A COURSE OF DEALING OR TRADE All Flo will not in ANY event be liable for any loss of profit interruption of business or any other special consequential or incidental damages suffered or sustained by Custom...

Страница 25: ...designing and manufacturing the highest quality product available to industry Since the beginning in 1986 All Flo engineers have used their extensive knowledge of today s engineered materials advanced air system logic and manufacturing techniques to develop the superior group of lube free air operated diaphragm pumps found in this catalog Every pump is performance engineered and quality built to p...

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