background image

5

Donaldson Company, Inc.

Inspection on Arrival

1.  Inspect unit on delivery.
2.  Report any damage to the delivery carrier.
3.  Request a written inspection report from the Claims 

Inspector to substantiate claim.

4.  File claims with the delivery carrier.
5.  Compare unit received with description of product 

ordered.

6.  Report incomplete shipments to the delivery carrier 

and your Donaldson Torit representative.

7.  Remove crates and shipping straps. Remove loose 

components and accessory packages before lifting 

unit from truck. 

8.  Check for hardware that may have loosened during 

shipping.

9.  Use caution removing temporary covers.

Installation Codes and Procedures

Codes may regulate recirculating 

filtered air in your facility. 

Consult with the appropriate authorities 

having jurisdiction to ensure compliance 

with all national and local codes regarding 

recirculating filtered air.

Safe and efficient operation of the unit depends on 
proper installation.  
Authorities with jurisdiction should be consulted 
before installing to verify local codes and installation 
procedures. In the absence of such codes, install unit 
according to the National Electric Code, NFPA No. 
70-latest edition.
A qualified installation and service agent must complete 
installation and service of this equipment.
All shipping materials, including shipping covers, must be 
removed from the unit prior to, or during unit installation.

Failure to remove shipping 

materials from the unit will 

compromise unit performance.

Inspect unit to ensure all hardware is properly installed 
and tight prior to operating collector.

Installation

Site selection must account for 

wind, seismic zone, and other live-

load conditions  when selecting the location for 

all units.    
Codes may regulate acceptable locations for 

installing dust collectors.  Consult with the 

appropriate authorities having jurisdiction to 

ensure compliance with all national and local 

codes regarding dust collector installation.

The Torit PowerCore CPV is not designed as a "stand 
alone" unit.  Rather, it is designed to be a filtration/
ventilation component of another component, such 
as a silo or bin container. The open bottom of the 
Torit PowerCore CPV is intended for roof mounting 
applications. Some preparation work may be required 
before installing the unit. An opening in the silo or 
storage bin must have the correct dimensions and be 
properly reinforced to support the weight of the Torit 
PowerCore CPV.  Reference the Rating and Specification 
Information.  

Unit Location

Donaldson Torit equipment is not 

designed to support site-installed 

ducts, interconnecting piping, or electrical 

services. All ducts, piping, or electrical 

services supplied by others must be adequately 

supported to prevent severe personal injury 

and/or property damage.
When hazardous conditions or materials are 

present, consult with local authorities for the 

proper location of the collector. 

Locate the collector to ensure easy access to 
electrical and compressed-air connections and routine 
maintenance.
When outdoor locations are selected, always mount 
motors with drain holes pointed down for proper 
drainage of moisture.

NOTICE

Содержание PowerCore CPV-1

Страница 1: ...is property of the owner Leave with the unit when set up and start up are complete Donaldson Company reserves the right to change design and specifications without prior notice Illustrations are for...

Страница 2: ...permit program is required Recirculating filtered air in your facility can be a hazard Consult with OSHA to ensure compliance with all codes regarding recirculating filtered air Improper operation of...

Страница 3: ...Arrival 5 Installation Codes and Procedures 5 Installation 5 Unit Location 5 Rigging Instructions 6 Hoisting Information 6 Electrical Wiring 6 Standard Equipment 6 Typical Installation 7 Compressed A...

Страница 4: ...energy usage within a small size collector The filters can be pulse cleaned on or off line Standard sizes range from 1 to 12 obround filter packs Purpose and Intended Use Misuse or modification of th...

Страница 5: ...awing the specifications on the drawing will supersede the standard specifications above Torit PowerCore CPV 1 to CPV 12 2 Front Torit PowerCore CPV 2 through CPV 4 Typial Side View Torit PowerCore CP...

Страница 6: ...h the collector The CPV filter packs remove fine particulate and clean filtered air passes through the CPV filter pack to the clean air plenum and discharges through the clean air outlet Filter pack c...

Страница 7: ...Air Inlet High Pressure Air Dust Disposal Filter Access Door Clean Air Outlet Dirty Air Inlet Filter Cleaning Operation 6 to 12 filter pack units Normal Operation 6 to 12 filter pack units Clean Air...

Страница 8: ...unit performance Inspect unit to ensure all hardware is properly installed and tight prior to operating collector Installation Site selection must account for wind seismic zone and other live load co...

Страница 9: ...nd local codes when using cranes forklifts and other lifting equipment Lift unit and accessories separately and assemble after unit is in place Electrical Wiring Electrical service or maintenance work...

Страница 10: ...through CPV 4 CPV 6 through CPV 12 Latches are not lifting points Manifolds are not lifting points CPV 1 Latches and manifold are not lifting points Typical Installation Take center of gravity into co...

Страница 11: ...e maximum system requirements of 90 psig supply pressure The compressed air supply must be oil and moisture free Contamination in the compressed air used to clean filters will result in poor cleaning...

Страница 12: ...the solid state timer and the jumper on the pressure switch portion of the timer is removed the solenoid valves pulse only when the differential pressure reaches the high pressure setpoint The valves...

Страница 13: ...l personnel on safe use and maintenance procedures Electrical work during installation must be performed by a qualified electrician and comply with all applicable national and local codes Turn power o...

Страница 14: ...urn compressed air supply OFF and bleed lines before performing service or maintenance work NOTICE Do not set compressed air pressure above 100 psig Component damage can occur All compressed air compo...

Страница 15: ...ld down 3 Lift left side of retainer up while moving the right side towards the back wall 4 Pull the raised left side of the retainer through upper left of opening 5 Remove pack vertically until clear...

Страница 16: ...ning where the gasket is seated to ensure a good seal 2 Insert first filter pack into the tubesheet Installing front row of filter packs first is recommended 3 Insert filter pack retainer by engaging...

Страница 17: ...tmospheres without an enclosure rated for the application 1 Using the wiring diagram supplied wire the customer supplied disconnect switch and fan starter Make the connections to the fan motor Use app...

Страница 18: ...ne and the fan wheel Do not look into fan outlet to determine rotation View the fan rotation from the back of the motor Check that the exhaust plenum is free of tools or debris before checking blower...

Страница 19: ...and the threaded end in the power pack adapter 4 Reinstall the motor bracket and fan wheel assembly Align motor mount bracket to the mark on the housing on 30 Hp 60 Hz and 20 30 Hp 50 Hz units Other...

Страница 20: ...screws 5 Thirty five feet of plastic tubing is supplied and must be cut in two sections Connect one section of tubing from the gauge s high pressure port to the pressure fitting located in the dirty a...

Страница 21: ...ter condition The high pressure tap is located in the dirty air plenum and a low pressure tap is located in the clean air plenum The pressure based switch function provides high pressure ON and low pr...

Страница 22: ...NPT male adapter plastic tubing two 1 8 in NPT adapters low pressure port high pressure port Photohelic gauge Photohelic Gauge Remote Panel or Door Installation 5 Zero and maintain the gauge as direct...

Страница 23: ...isplay in inches water gauge or metric SI units of daPa Filter Cleaning When the pressure drop across the filters reaches the High Pressure On setpoint the controller closes an output relay allowing a...

Страница 24: ...s the filters reaches the Controller s High Pressure On setpoint the Controller closes an output relay allowing a sequential timer to trigger the cleaning valves When the Controller senses that the pr...

Страница 25: ...Drill pilot holes with a 0 339 in bit c Secure brackets using 3 8 in thread forming bolts 6 Loosen the wing nut on the damper and adjust from 30 to 50 closed Cold Climate Kit Electrical service or ma...

Страница 26: ...ing and square valve cover 3 Position a 3 in hose clamp around the double wrapped heat cable and tighten securely 4 Wrap remaining valves using the same technique in the order shown in Detail B 5 Dril...

Страница 27: ...trol until proper airflow is achieved and the blower motor s amp draw is within the manufacturer s rated amps Electrical circuit overload Check that the power supply circuit has sufficient power to ru...

Страница 28: ...nance Manual Delta P Controller ON but cleaning system does not start Pressure tubing disconnected ruptured or plugged Check tubing for kinks breaks contamination or loose connections High Pressure On...

Страница 29: ...Torit PowerCore CPV 1 to CPV 12 26 Service Notes Date Service Performed Notes...

Страница 30: ...27 Donaldson Company Inc Service Notes Date Service Performed Notes...

Страница 31: ......

Страница 32: ...lt filter elements to be free from defects in materials and workmanship for eighteen 18 months from date of shipment Donaldson does not warrant against damages due to corrosion abrasion normal wear an...

Отзывы: