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DIAGNOSTIC SERVICE MANUAL

DIAGNOSTIC SERVICE MANUAL

DIAGNOSTIC SERVICE MANUAL

DIAGNOSTIC SERVICE MANUAL

DIAGNOSTIC SERVICE MANUAL

Dometic

Dometic

Dometic

Dometic

Dometic

®  

®  

®  

®  

®  

RM3604/3804 AES

RM3604/3804 AES

RM3604/3804 AES

RM3604/3804 AES

RM3604/3804 AES

®

®

®

®

®

Refrigerators

Refrigerators

Refrigerators

Refrigerators

Refrigerators

Check the solenoid coil with a properly calibrated ohm
meter. Remove the connector from the solenoid and
measure the resistance across the upper and lower
terminals. The proper reading would be 20 ohms
with tolerance range of ten percent.
Once flame is lit, the thermo-
couple produces the
voltage to keep the
valve open. If for any
reason the thermo-
couple does not
provide enough
current to the valve,
it will close, stopping
the flow of gas. To
check this portion of
the solenoid valve
assembly, verify the thermocouple is good (see
Sec. 6.3), the tip is clean and the receptacle in the
solenoid valve assembly is clean. If the thermocouple
checks good, then replace the solenoid valve assembly.

NOTE

NOTE

NOTE

NOTE

NOTE:  If the solenoid ohms check shows an open coil,
the refrigerator will not operate on any mode.

4.4

4.4

4.4

4.4

4.4

IGNITER

IGNITER

IGNITER

IGNITER

IGNITER

The igniter is an electronic device that produces high
voltage to create a spark at the burner, only on gas
mode. It also produces and increased DC voltage at the
"L" terminal which is a signal to the circuit board that a
spark has been produced. First, verify proper voltage at
the positive (+) and ground (–) terminals. The reading
should be within one volt of incoming voltage at the main
terminal block. A voltage drop of more than one volt
would indicate a loose connection (see Sec. 7.2) or a
circuit board problem (see Sec. 4.9).

Next, disconnect DC power at refrigerator terminal block.
Remove high voltage cable from igniter. Reconnect DC
power — the igniter should produce a sparking sound. If
not, replace the igniter. With the igniter producing spark,
connect meter leads to "L" and ground (–) terminals on
the igniter, with the meter set on 20 volts DC range or
lower. The meter should read a pulsating voltage. If not,
replace the igniter.

NOTE

NOTE

NOTE

NOTE

NOTE:  If a spark is not
produced within 10
seconds, the gas flame
warning lamp will
illuminate. If spark is
produced it will take
three minutes for lamp to
illuminate.
If all of the previous
checks are correct, the
igniter is good – do not
replace.

4.5

4.5

4.5

4.5

4.5

HIGH VOLTAGE CABLE

HIGH VOLTAGE CABLE

HIGH VOLTAGE CABLE

HIGH VOLTAGE CABLE

HIGH VOLTAGE CABLE

Disconnect DC power at refrigerator terminal block.
Disconnect high voltage cable from electrode. Recon-
nect DC power. If sparking starts, cable is good (see
Sec. 4.6). If no sparking, disconnect DC power. If
sparking sound from igniter, then replace high voltage
cable.

4.6

4.6

4.6

4.6

4.6

ELECTRODE

ELECTRODE

ELECTRODE

ELECTRODE

ELECTRODE

First, do a visual check for
cracks or breaks on the
ceramic insulator.
Verify the mount-
ing bracket is
attached
properly to
the elec-
trode. If
either of
above is
found, replace the electrode. The spark gap must be set
at three sixteenths (3/16") of an inch and tip of electrode
above the slots in the burner.

If igniter (see Sec. 4.4) and high voltage cable (see Sec.
4.5) are good and there is no spark at the tip of the
electrode, replace the electrode.

4.7

4.7

4.7

4.7

4.7

RELAY

RELAY

RELAY

RELAY

RELAY

The relay controls the circuit to the DC heater. The load
(amps) of the DC heater goes through the relay. Verify
that DC volts to the terminal block is 13.3 or more.

With vehicle ignition switch off and no

With vehicle ignition switch off and no

With vehicle ignition switch off and no

With vehicle ignition switch off and no

With vehicle ignition switch off and no
voltage to IGN lock terminal

voltage to IGN lock terminal

voltage to IGN lock terminal

voltage to IGN lock terminal

voltage to IGN lock terminal

:

Check:   Voltage should be
present between
terminals 85 and 30.
If voltage is not
present, check
wiring to both
terminals. (See
Sec. 7.2)

HIGH VOLTAGE

ELECTRODE
TIP

3/16"

BURNER

Содержание RM3604

Страница 1: ...Foreword Foreword This service manual is the result of the dedication of The Dometic Corporation and its engineers in giving service people the necessary instruction for making accurate analyses of c...

Страница 2: ...it Board Switch Card 4 1 1 Fuse 9 SECTION 5 LP GAS REQUIREMENTS _ _ 10 SECTION 6 LP GAS COMPONENTS 6 1 Manual Shut Off Valve _ _ _ _ 10 6 2 Orifice 10 6 3 Thermocouple ___ _ _ __ __ _ _ 10 6 4 Burner...

Страница 3: ...Upper Circuit Board 4 9 2 12 Circuit Board 4 10 5 AC Volts 1 Heating Element 2 Upper Circuit Board 4 9 2 5 Wiring 7 2 Thermostat 4 2 Circuit Board 4 10 2 DC Volts 3 1 Heating Element 4 1 Upper Circuit...

Страница 4: ...14 Flame failure light after 3 minutes 15 Interior Light ON when door is closed 16 Rapid formation of frost AC Volts 1 Heating Element 2 DC Volts 3 Heating Element 4 1 Wiring 7 2 LP gas 5 1 Orifice 6...

Страница 5: ...Maximum fuse size 25 amp for RM3604 and RM3804 3 PRONG PLUG FOR 120V AC FUSE LINK 3AMP MANUAL GAS SHUTOFF VALVE IGN LOCK COVER TERMINAL BLOCK With the refrigerator operating on AC or gas mode if volta...

Страница 6: ...With the igniter producing spark connect meter leads to L and ground terminals on the igniter with the meter set on 20 volts DC range or lower The meter should read a pulsating voltage If not replace...

Страница 7: ...ld be off When the refrigerator door is open the switch is closed interior light should be on Check that the switch assembly is properly aligned and that it is not broken Check the switch assembly for...

Страница 8: ...turned to ON With the AES function switch manually With the AES function switch manually With the AES function switch manually With the AES function switch manually With the AES function switch manual...

Страница 9: ...ion switch With the gas function switch With the gas function switch With the gas function switch With the gas function switch NOT depressed NOT depressed NOT depressed NOT depressed NOT depressed A r...

Страница 10: ...amp and Switch NOTE The following checks should be made on the upper circuit board and harness assembly BEFORE replacing the upper circuit board or wiring harness The checks are to be done with the wi...

Страница 11: ...from meter If no voltage is present replace the circuit board If voltage is present the circuit board is NOT defective do not replace BLACK 6 Pin RED 6 Pin 4 THESE PROCEDURES MUST BE FOLLOWED IN SEQUE...

Страница 12: ...for a few moments while depressing the safety valve Remove the flame and release the safety valve The valve should hold for at least 30 seconds If it does not hold the safety valve open for 30 second...

Страница 13: ...te capacity to avoid voltage drop The wire gauge should be chosen with consideration to the wire length in accordance with the Table below MAXIMUM CONDUCTOR WIRE LENGTH IN FEET MAXIMUM CONDUCTOR WIRE...

Страница 14: ...F CIRCUIT BOARD TERMINALBLOCK HEATER CONNECTOR MAIN SWITCH DOOR SWITCH LIGHT THERMOSTAT GAS VALVE COIL THERMOCOUPLE REIGNITER TIME FUSE 3 3 15 AMP GAS FLAME WARN LAMP GAS FUNCTION SWITCH GAS FUNCTION...

Страница 15: ...eve proper air flow All potential dead air pockets should be blocked or baffled to insure that heat won t be trapped in these spaces and reduce efficiency In addition the cooling unit should be at lea...

Страница 16: ...tainers of water Next supply 115 volts direct to the AC heating element and operate for at least 12 hours Then check the temperature on the thermometer It should be at 45 degrees or lower depending on...

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