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DIAGNOSTIC SERVICE MANUAL

DIAGNOSTIC SERVICE MANUAL

DIAGNOSTIC SERVICE MANUAL

DIAGNOSTIC SERVICE MANUAL

DIAGNOSTIC SERVICE MANUAL

Dometic

Dometic

Dometic

Dometic

Dometic

®  

®  

®  

®  

®  

RM3604/3804 AES

RM3604/3804 AES

RM3604/3804 AES

RM3604/3804 AES

RM3604/3804 AES

®

®

®

®

®

Refrigerators

Refrigerators

Refrigerators

Refrigerators

Refrigerators

SECTION 8

SECTION 8

SECTION 8

SECTION 8

SECTION 8

O

O

O

O

OTHER

THER

THER

THER

THER

8.1

8.1

8.1

8.1

8.1

LEVELING

LEVELING

LEVELING

LEVELING

LEVELING

Leveling is one of the requirements for proper operation
with absorption refrigerators. The absorption design
utilizes no mechanical pumps or compressors to circu-
late the refrigerant within the system, so proper leveling
must be maintained to provide the correct refrigerant
flow. Without proper leveling refrigerant within the
cooling unit will collect and stagnate at certain areas.
Without proper refrigerant flow, the cooling process will
stop. The RM3604 and RM3804 has a type of cooling
unit that utilizes an enclosed pump tube surrounded by a
solution to protect the assembly. To insure proper
leveling with these models, the vehicle needs to be
leveled so it is comfortable to live in (no noticeable
sloping of floor or walls). When the vehicle is moving,
leveling is not critical as the rolling and pitching move-
ment of the vehicle will pass to either side of level,
keeping the refrigerant from accumulating in the piping.

8.2

8.2

8.2

8.2

8.2

VENTILATION

VENTILATION

VENTILATION

VENTILATION

VENTILATION

Ventilation is one of the requirements for proper cooling
unit operation. The coach vent system must be able to
provide a way to direct the hot air produced by the action
of the cooling unit, out away from the installation of the
refrigerator. The refrigerator extracts heat from the interior
of the refrigerator cabinet and dissipates the heat out
through the vent system. In a proper installation there
should be as little open space as possible surrounding the
sides and top of the refrigerator to achieve proper air flow.
All potential dead air pockets should be blocked or baffled
to insure that heat won't be trapped in these spaces and
reduce efficiency. In addition, the cooling unit should be at
least one half (1/2)  inch from the nearest surface made of

combustible materials.
NOTE

NOTE

NOTE

NOTE

NOTE: Refrigerators should be installed in accordance
with appropriate installation instructions received with

the refrigerator.

8.3

8.3

8.3

8.3

8.3

AIR LEAKS

AIR LEAKS

AIR LEAKS

AIR LEAKS

AIR LEAKS

Check the gasket on the doors to be sure of a positive
air seal. A simple method to check gaskets is to close
the door on a dollar bill, then pull the dollar bill out. If no
resistance is felt, the gasket is not sealing properly. This
should be done on all four sides of the door. If a gasket
is not sealing properly, first warm the gasket material
with a hair dryer.

DO NOT OVERHEAT AS YOU CAN MELT

DO NOT OVERHEAT AS YOU CAN MELT

DO NOT OVERHEAT AS YOU CAN MELT

DO NOT OVERHEAT AS YOU CAN MELT

DO NOT OVERHEAT AS YOU CAN MELT
THE MATERIAL.

THE MATERIAL.

THE MATERIAL.

THE MATERIAL.

THE MATERIAL.

Then close the door and the magnetic strip should pull
the gasket to the metal frame. Leave door closed until
the material has cooled. Then recheck for a positive
seal. If a positive seal cannot be achieved, replace the
gasket. Also check that the cooling unit is installed
properly. The cooling unit's foam block, the portion that
surrounds the evaporator coils, must be flush to the
cabinet at the back of the refrigerator and have a
positive seal. If the cooling unit is not installed properly,
remove and install properly.

NOTE

NOTE

NOTE

NOTE

NOTE: Air leaks will cause insufficient cooling as well as
rapid formation of frost.

8.4

8.4

8.4

8.4

8.4

DOOR POSITION

DOOR POSITION

DOOR POSITION

DOOR POSITION

DOOR POSITION

The door position can be checked by observing any

misalignment of the door in relation to the frame.

To correct the door alignment, loosen the hinge screws
slightly and reorient the door in the proper position. Hold
the door in its new position and carefully retighten the
hinge screws.

0" CLEARANCE
FROM SIDE OF
CABINET

1/2" FROM
COMBUSTIBLE
MATERIALS

PATH OF
AIR FLOW

SMOOTH FIT,
PROPER SEAL

Содержание RM3604

Страница 1: ...Foreword Foreword This service manual is the result of the dedication of The Dometic Corporation and its engineers in giving service people the necessary instruction for making accurate analyses of c...

Страница 2: ...it Board Switch Card 4 1 1 Fuse 9 SECTION 5 LP GAS REQUIREMENTS _ _ 10 SECTION 6 LP GAS COMPONENTS 6 1 Manual Shut Off Valve _ _ _ _ 10 6 2 Orifice 10 6 3 Thermocouple ___ _ _ __ __ _ _ 10 6 4 Burner...

Страница 3: ...Upper Circuit Board 4 9 2 12 Circuit Board 4 10 5 AC Volts 1 Heating Element 2 Upper Circuit Board 4 9 2 5 Wiring 7 2 Thermostat 4 2 Circuit Board 4 10 2 DC Volts 3 1 Heating Element 4 1 Upper Circuit...

Страница 4: ...14 Flame failure light after 3 minutes 15 Interior Light ON when door is closed 16 Rapid formation of frost AC Volts 1 Heating Element 2 DC Volts 3 Heating Element 4 1 Wiring 7 2 LP gas 5 1 Orifice 6...

Страница 5: ...Maximum fuse size 25 amp for RM3604 and RM3804 3 PRONG PLUG FOR 120V AC FUSE LINK 3AMP MANUAL GAS SHUTOFF VALVE IGN LOCK COVER TERMINAL BLOCK With the refrigerator operating on AC or gas mode if volta...

Страница 6: ...With the igniter producing spark connect meter leads to L and ground terminals on the igniter with the meter set on 20 volts DC range or lower The meter should read a pulsating voltage If not replace...

Страница 7: ...ld be off When the refrigerator door is open the switch is closed interior light should be on Check that the switch assembly is properly aligned and that it is not broken Check the switch assembly for...

Страница 8: ...turned to ON With the AES function switch manually With the AES function switch manually With the AES function switch manually With the AES function switch manually With the AES function switch manual...

Страница 9: ...ion switch With the gas function switch With the gas function switch With the gas function switch With the gas function switch NOT depressed NOT depressed NOT depressed NOT depressed NOT depressed A r...

Страница 10: ...amp and Switch NOTE The following checks should be made on the upper circuit board and harness assembly BEFORE replacing the upper circuit board or wiring harness The checks are to be done with the wi...

Страница 11: ...from meter If no voltage is present replace the circuit board If voltage is present the circuit board is NOT defective do not replace BLACK 6 Pin RED 6 Pin 4 THESE PROCEDURES MUST BE FOLLOWED IN SEQUE...

Страница 12: ...for a few moments while depressing the safety valve Remove the flame and release the safety valve The valve should hold for at least 30 seconds If it does not hold the safety valve open for 30 second...

Страница 13: ...te capacity to avoid voltage drop The wire gauge should be chosen with consideration to the wire length in accordance with the Table below MAXIMUM CONDUCTOR WIRE LENGTH IN FEET MAXIMUM CONDUCTOR WIRE...

Страница 14: ...F CIRCUIT BOARD TERMINALBLOCK HEATER CONNECTOR MAIN SWITCH DOOR SWITCH LIGHT THERMOSTAT GAS VALVE COIL THERMOCOUPLE REIGNITER TIME FUSE 3 3 15 AMP GAS FLAME WARN LAMP GAS FUNCTION SWITCH GAS FUNCTION...

Страница 15: ...eve proper air flow All potential dead air pockets should be blocked or baffled to insure that heat won t be trapped in these spaces and reduce efficiency In addition the cooling unit should be at lea...

Страница 16: ...tainers of water Next supply 115 volts direct to the AC heating element and operate for at least 12 hours Then check the temperature on the thermometer It should be at 45 degrees or lower depending on...

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