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epair

[2] LUBRICATION

1) Put 4g of Makita grease N.No.1 in Gear portion.
2) When replacing Oil pump, apply a little amount of Chain oil to Pin portion of Crank.
3) Apply a little amount of Makita grease N.No.1 to the circumference of Cam.
4) Apply a little amount of Makita grease N.No.1 to the gear used for toolless blade tension adjustment.

[3] DISASSEMBLY/ASSEMBLY

[3] -1. Maintenance of Oil Supply Port

[1] NECESSARY REPAIRING TOOLS

CAUTION: Remove the chain blade, guide bar from the machine for safety before
                     repair/ maintenance !   Make sure that chain oil is removed from oil tank !

1R005

Retaining ring pliers RT-2N

Removing Compression spring 9

1R033

Bearing setting plate 10.2

Repairing Push nut

1R263

Bearing extractor (2 pcs)

Removing Bearing housing

1R269

Bearing extractor

Removing Bearings

Description

Code No.

Use for

Fig. 1

If Chain oil is not supplied to chain or delivered very little;
1) Remove Guide bar from the machine.  Remove Push nut 8 from Oil supply port as illustrated in Fig. 1: the teeth of
    Push nut 8 will be closed to some extent at this time.  Remove Filter (of felt) from Oil supply port, and
    run the machine.  If Chain oil flows out from Oil supply port, there is not trouble with Oil pump.
    The malfunction is caused by clogged Filter in this case.  Clean up Filter with kerosene, and set Filter and Push nut 8
    in place.
    Note:
    Removed Push nut 8 can be reused by respreading the closed teeth using hammer and 1R033. (Fig. 2)
    Replace Push nut 8 with new one if any one of the teeth is broken or badly deformed.

2) If Chain oil does not flow out although Filter is cleaned up, disassemble Lubricating mechanism (See [3] -2 on page 3.),
    and check whether the following parts are clogged with foreign matter: Filter in Oil tank, Oil tube, Oil pump.
    If clogged, remove foreign matter and clean up the part(s) with kerosene.  Run the machine, and check whether Chain
    oil flows out.
3) If Chain oil still does not flow out, the malfunction is caused by broken Oil pump.  Replace Oil pump complete with
    new one.

Fig. 2

Push nut 8

Oil supply port

Push nut 8 can be removed by:
A) Levering up with a thin screwdriver, or
B) Lightly pushing in with a Phillips screwdriver.

A)

B)

1R033

Teeth are closed.

Teeth are spread.

Push nut 8

Содержание ES-2135A

Страница 1: ...onal use Continuous Rating W Voltage V Cycle Hz Input Output Max Output W 120 110 15 1 570 1 650 900 1 800 50 60 8 6 1 800 1 000 2 200 50 60 9 2 2 000 1 100 2 200 50 60 8 8 2 000 1 100 2 200 50 60 14 5 900 1 800 50 60 220 230 240 Current A Optional accessories Chain blade 91VG 300 350 400 450mm Guide bar DOUBLE GUARD 91VG 300 350 400 450mm PRO 91 91VG 350 400mm Chain oil TECHNICAL INFORMATION Chai...

Страница 2: ...eth of Push nut 8 will be closed to some extent at this time Remove Filter of felt from Oil supply port and run the machine If Chain oil flows out from Oil supply port there is not trouble with Oil pump The malfunction is caused by clogged Filter in this case Clean up Filter with kerosene and set Filter and Push nut 8 in place Note Removed Push nut 8 can be reused by respreading the closed teeth u...

Страница 3: ... 5 Fig 6 Fig 7 Spike bumper Front handle Screw Screw Fig 4 DISASSEMBLING DISASSEMBLING Do the reverse of the disassembling steps Note When installing Front hand guard fit the protrusion on Front guard in the concave portion on Rod Fig 6 1 Remove Carbon brushes 2 Remove up to Front handle Follow the steps 1 2 3 of 3 2 3 Remove Tank cap and unscrew four screws that fasten Motor housing and Housing w...

Страница 4: ...oken replace with new one while referring to 3 2 2 Turn the kickback brake off by pulling Front hand guard towards Rear handle 3 Remove Brake drum assembly Sprocket by removing E ring 6 Fig 11 Note Flat washer 8 is also removed in this step Be careful not to lose it 4 Turn the kickback brake on by pushing Front hand guard towards Guide bar 5 Remove Front handle guard by unscrewing six Screws Fig 3...

Страница 5: ... when assembling Brake drum assembly to the machine Note 2 Insert the hinge portion of Link plate complete using slotted screwdriver until it stops as illustrated in Fig 14 ASSEMBLING Fig 13 1R005 Compression spring 9 Fig 14 Circuit diagram Fig D 1 Color index of lead wire sheath Black White Orange Yellow Main switch Power supply cord Field Kickback brake switch Noise suppressor Controller Termina...

Страница 6: ... 3 Kickback switch rib Motor housing Fix Lead wires of Kickback switch with this Lead wire holder Motor housing Field lead wire Lead wire of Controller rib Fix Lead wires with these Lead wire holders Route Lead wires through these ribs ...

Страница 7: ...itch Noise suppressor Kickback switch Terminal block Main switch Controller Lead wire holder rib Lead unit orange Put Noise suppressor inside the four ribs if used Connect Lead unit orange as illustrated below to Terminal block Parallel splice to No 2 terminal of Main switch Route Lead wires of Controller as illustrated below rib rib Lead wire holder rib Lead wire holder rib Viewed from rear of Mo...

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