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Instruction & Parts Manual

Pag.15

 Edition A

6. TECHNICAL DESCRIPTION

6.1. M

ACHINE STRUCTURE

This saw is manly made by :

1.

 

Base frame

2.

 

Cutting bridge

3.

 

Hydraulic power unit

4.

 

Control Panel

5.

 

Coolant system

Pos.

Tab 6.1. Base frame

6.1.1.

Base frame

6.1.2.

Chip conveyor

6.1.3.

Index assembly

6.1.4.

Vices

6.1.1. Base frame

The machine frame is welded  and machined. The material used is Fe 37.  In the weldment there are two reservoirs, one for
the coolant liquid, and the second for the hydraulic oil.
The frame is machined to avoid corners or abrasive points that could be dangerous. It is painted with  two layers of paint, the
first of which prevent corrosion.
It is machined to be assembled with other machine components.

6.1.2.  Chip conveyor

It is standard on automatic machines and optional on semi-automatic machines, and it is made by :

 

Bended and welded frame with Fe37 steel.

 

Hydraulically powered chip screw.

 

Protective brackets.

 

Chip tank

 

Coolant reservoir

The chip conveyor removes chips coming  from the band brush and from the cut, taking them outside the machine.

6.1.3. Index assembly

It includes :

 

Index frame welded and machined , and made using Fe37 steel.

 

Hydraulic cylinder, to move backward and forward the index frame.

 

Steel vises to clamp the material, controlled by hydraulic cylinders.

Two limit switches are mounted on the index, the first to set the zero, and the second to control when the index is out of
stock.

6.1.4. Vices

It includes :

 

clamping vises, machined.  Vises are controlled by hydraulic cylinders.

6.2. C

UTTING BRIDGE

Содержание C-260 NC

Страница 1: ...INSTRUCTION PARTS MANUAL Pag 1 Edition A INSTRUCTION PARTS MANUAL for Band Saw Machine type C 260 NC YEAR OF PRODUCTION 2001 SERIAL NUMBER 21115...

Страница 2: ...been designed and manufactured to guarantee best possible performances To keep this high standard we kindly invite you to use only original DoAll spare parts DoAll band saw machines are CE marked and...

Страница 3: ...04 1 UNI EN 292 1 UNI EN 292 2 and 1 EEC Machine Directive 89 332 dated June 14 1989 and amendments 2 EEC Low Voltage Directive 73 23 and amendments 3 EEC Directive 89 336 and amendments This product...

Страница 4: ...hnicaldescription 7 Machineprotections 8 Howtomovethemachine 9 Howtoinstallthemachine 10 Whattodotopreparethemachinetooperate 11 Safetydevices 12 Machineuse calibrationetune up 13Howtodismantlethemach...

Страница 5: ...cautious usingthemachine because even if itis protected in everydangerousspot it can be a dan gerous equipment andthusithastobeusebeingparticularlycareful andaware 4 Giveimmediatelynoticetoyoursupervi...

Страница 6: ...mbinedtoinstructtheoperatortousethemachine 1 2 REGULATIONSTOREFER ThismanualwaswrittentocomplytotheEuropeanMachineDirective UNI EN89 392andfollowingmodifications and basedon UNI EN292 1e292 2concernin...

Страница 7: ...9 5 Maximumpower kW 6 3 Approximateweight Kg 2 000 TAB2 2 TechnicalCharacteristics Description C 260NC Roundcuttingcapacity mm 260 Squarecuttingcapacity mm 260x260 Indexstroke mm 500 Banddrivemotor kW...

Страница 8: ...irculating coolant system pump 400 50 3 applied through nozzle Chip container Rapid saw head approach control Out of stock sensor Band wheel door interlocks Blade guards Automatic band kerf compensato...

Страница 9: ...WHOSHOULDREADTHEINSTRUCTIONMANUAL TAB3 1Whoshouldreadthemanual Description Operator Internalservice Mechanical Electrical InstructionManual Yes Yes No ElectricalSchematic No No Yes Theelectricalschema...

Страница 10: ...ies ofthis manual simplymakingawritten request and mentioningon it the machineserialnumber If copiesarerequested themanufacturerhastherighttobepaidtoissuethem 3 6 IFTHEMACHINECHANGEOWNER Iftheoriginal...

Страница 11: ...chiningofnon typicalmaterials oroversizeandoverweightmaterialscomparedtotheonesindicated natural calamities including earthquakes floods or others which could provoke danger or faults to the machine o...

Страница 12: ...edbypeoplewithhandicapsordisables 5 3 REGULATION Designingandbuildingthismachinewerespectedthefollowinglawsandrules UNIrules CEIrules andmoreindetail concerningthesafetyfeatures typeAandBrules Europea...

Страница 13: ...trialenvironment Itisdesigntomakemechanicalmachining underhumancontrol but theoperatorpresenceisnotrequiredcontinuously Itisrecommendedtokeepcleanandfreeofinterferencetheareaclosetothemachine Thismach...

Страница 14: ...onand switches 5 9 1 1 Stop Thesawstopswhenthecuttingcycleisover 5 9 1 2 Emergencystop Theemergencystopstops themachineremovingtensionfromthecontrolcircuit 5 9 1 3 Outofservice Thesawcanbeturnedoutofs...

Страница 15: ...smachinedtobeassembledwithothermachinecomponents 6 1 2 Chipconveyor Itisstandardonautomaticmachinesandoptionalonsemi automaticmachines anditismadeby BendedandweldedframewithFe37steel Hydraulicallypowe...

Страница 16: ...deverticallythecuttingbridgemovement Theyaremadewithchromebars hardenedandgrinded 6 2 3Columnsconnection MadeusingaFe37steelplate thecolumnsconnectionconnectsandmakestheguidingcolumnssturdier Itisfast...

Страница 17: ...atcanbecutbythesaw 6 2 11Banddrivemotor Themachinemountsaself cooling4Kw ACelectricmotor 6 3 HYDRAULICPOWERUNIT Thepowerunitislocatedinaneasytoservicespotofthemachineframe Thevalvemanifoldandsolenoids...

Страница 18: ...andallthepush buttonsandswitchesareintegratedinthe controlunit Thereisa5 monitor whichdisplaysthecontrolcommands 6 4 2Controlenclosure ItismadebendingmetalsheetsanditcompliestheIP55standards Insideth...

Страница 19: ...equipment Theliftingequipmentmustbeenoughbigtoliftthemachine Alwaysuseonlyoneliftingequipmenttoliftthemachine nevercombinemorethenone Donotusealiftforkifthelengthandwidthoftheforksareinadequatetoliftt...

Страница 20: ...anelisinsulated checkifthefusesandcircuitbreakersareoperative checkthe3phaseelectricsource ifthemachinedoesnotworkproperly donottrytofix it butimmediatelydisconnectthepowerandaskforamainte nanceexpert...

Страница 21: ...ergenciesanddangeroussituationconcerningmachinenormaloperationsareshowedbycontroldis play AredlightintheelectricalcabinetindicatesthatelectricsareswitchedON 11 1 6 Protectiondevices Thebladeisprotecte...

Страница 22: ...e entire machine ON by rotating the main switch located on the electrical enclosure below the control After few second in which the welcome logo of DoAll will appear the machine will ask if it s neces...

Страница 23: ...ctory The control is in the program directory area Semiautomatic The saw is making a singul cut Sero setting The machine is setting the index zero Automatic The machine is running an autoimatic cuttin...

Страница 24: ...tion Parts Manual Pag 24 Edition A Above each function key the operator can easily understand what the fuction of the button is Fol lowing the operator can find the entire list of the function keys av...

Страница 25: ...ead down Pressed with SHIFT the head moves down slowly F15 SHIFT F17 Index vise opening F18 Index vise closing All the other fuction keys are disable in the standard configuration 12 1 6 Semi automati...

Страница 26: ...n the editing screen use the arrows on the top right corner of the SAW 3 control All the figures typed must be confirmed by pressing the ENTER button The control when editing the program gives a numer...

Страница 27: ...reset all the pro gram lines then it s necessary to press to button The cutting lines already executed will be marked with the symbol at the left side of the line number While in automatic the buttons...

Страница 28: ...is1 typeAparameters Axis1 typeBparameters Coolantparameters Banddrivemotorparameters Emergenciesdefinition Warningsdefinition Automaticcycleparameters Generalparameters NCcontroltestsection Languagese...

Страница 29: ...tor all the necessary infor mation to run the machine To use this function move the cursor on the field you want to request help on then press the HELP button Will appear a window in which the operato...

Страница 30: ...edliableforinjuriesordamagesduetounattendedsafetyrulesbythe user 14 1 BASE 14 1 1 Base Basedwg 210 01 001 Pos Tool Visewearstatus 06 012 Replaceviseinserts 06 012 Viseguide 06 008 14 1 2Chipconveyor C...

Страница 31: ...allbearingsandtheguide arminserts 05 023 05 026 029 Checkandrotatethecarbidebacker 17 003 14 2 7Bandbrushassembly Bandbrushassemblydwg 210 20 Pos Tool Checkandifnecessaryreplacethebandbrush 20 014 Spa...

Страница 32: ...Rapidapproach Checkthattherapidapproachlimitswitchisinworkingproperly 14 3COOLANTSYSTEM Checkthereservoirleveland ifnecessary addoiltypeOSO46 14 4HYDRAULICPOWERUNIT Keepthepressureto50bar 14 5ELECTRIC...

Страница 33: ...irst100hours Checkthelevelevery2000hours Replaceevery4000hours Columns DLoadingplug ELevel AGIPEXIDIA68 BPENERGOLHP60 C TOTALCARTEREP68 Checkweekly Wheel FBearings AGIPGRMU2 BPMACH GREASELT2 TOTALMULT...

Страница 34: ...heircarbideinserts Removetensionwhennotworking Returnthebladetothesupplier Checktheblade Stripesonasideoftheblade Onlyoneguideguidestheblade Regulatetheguides Bladestalls Feedrate Reducethefeedrate Th...

Страница 35: ...cting the CEI 64 8 or other countries special rules wherethemachinewasinstalled 17 PERSONELTRAINING Thismachinewasdesigntobeeasilyoperated Itisnotexpresslyrequiredanexperttooperatethesaw butanexpertca...

Страница 36: ...e following norms UNI EN 292 1 UNI EN 292 2 CEI 60204 1 CEI 44 5 The test had positive result as per testing sheet Hours of hydraulic power unit for testing purpose Numbers of cuts done for test purpo...

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